Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – By mechanically introducing gas into material
Patent
1993-04-16
1995-03-14
Derrington, James
Plastic and nonmetallic article shaping or treating: processes
Pore forming in situ
By mechanically introducing gas into material
264 63, C04B 3332
Patent
active
053975189
ABSTRACT:
An array of raised lands disposed in columns and rows formed of ceramic material, particularly barium strontium titanate, is formed by making a die of resist material having a negative image pattern of the array on a ceramic substrate and then forming a slurry having a high solid content of the ceramic material, filling the pattern with the slurry and firing the filled die to produce a sintered array of pixels. In a modified embodiment a pressing pad 18 of deformable ceramic tape is formed and pressed into the die after the die has been filled with slurry 16 in order to compact the material and wipe the ceramic material from the sidewalls 12. In another embodiment a ceramic tape of the type used for the pressing pad is pressed into the die and after a short time removed from the die with the pixel array formed in the tape which is then fired to sinter the array. In a modification of this embodiment that portion of the tape extending out of the die beyond the sidewalls 12 can be removed and the die then fired to form a pixel array which is confined essentially to vertical shrinkage upon firing.
REFERENCES:
patent: 4806295 (1989-02-01), Trickett
Deposition and Sintering of Particle Films on a Rigid Substrate by Terry J. Garino and Kent Bowen.
Photolithographic Patterning of Particulate Films by Terry J. Garino and Kent Brown.
Lukasiewicz Stanley J.
Shukla Vishwa N.
Siuzdak Allan J.
Carlson Brian A.
Derrington James
Donaldson Richard L.
Kesterson James C.
Texas Instruments Incorporated
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