Process for forming a low density detergent granule

Cleaning compositions for solid surfaces – auxiliary compositions – Cleaning compositions or processes of preparing – Heterogeneous arrangement

Reexamination Certificate

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C510S452000

Reexamination Certificate

active

07485614

ABSTRACT:
A process for forming a low density detergent granule has the steps of providing from about 0.1% to about 6% of a hydrotrope, providing from about 22% to about 50% crutcher mix moisture, providing from about 0.2% to about 8% of a water-soluble polymer with a molecular weight of at least about 10,000 g/mol, providing from about 2% to about 20% sodium silicate having a SiO2:Na2O ratio of at least about 2:1, and the balance of adjunct crutcher ingredients, mixing the hydrotrope, crutcher mix moisture, polymer, silicate, and adjunct crutcher ingredients in a crutcher to form a slurry, injecting a gas into the slurry at a pressure of from about 6,000 kPa to about 13,000 kPa, and at a rate of from about 0.01% to about 0.25% and forming the slurry into a detergent granule. The slurry is substantially free of zeolite builder and phosphate builder and the crutcher temperature is maintained at from about 40° C. to about 95° C.

REFERENCES:
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patent: 3962149 (1976-06-01), Chirash et al.
patent: 4006110 (1977-02-01), Kenney et al.
patent: 4166039 (1979-08-01), Wise
patent: 4552681 (1985-11-01), Koch et al.
patent: 5977053 (1999-11-01), Groth et al.
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patent: 2003/0203832 (2003-10-01), Boucher et al.
patent: 1 514 264 (1978-06-01), None
International Search Report, PCT/US2005/033910, 2 pages.

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