Process for formation of epoxy resin/hide composite materials an

Stock material or miscellaneous articles – Impregnated naturally solid product

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428413, 428473, 8 941R, 8 9419C, C14C 900

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058174281

ABSTRACT:
A process for the formation of epoxy resin/hide composite materials is provided in which the components of epoxy resin systems (epoxy resin and hardener) are mixed at a temperature lower than that at which significant reaction between these reagents occurs. The epoxy resin system components are mixed into solution in an aprotic solvent, which prepares the epoxy resin system for impregnation into the hide. The hide, presoaked in an aprotic solvent for a period of time, is next placed in the epoxy resin system/aprotic solvent solution for a period of time, during which the hide is impregnated with the epoxy resin reactants. Once impregnated, the hide is removed from the solution, and the excess epoxy resin material is removed from the hide surface. Thereafter, the solvent may be evaporated from the system, although this step is optional. The impregnated hide is further processed at an elevated temperature (but at a temperature lower than that at which hide decomposes significantly--105.degree.-160.degree. C.) and at an elevated pressure, by such means as a hot press or autoclave, to ensure complete impregnation of the hide and to effect an in situ reaction or cure of the epoxy resin impregnated in the hide. Resultant resin/hide products are tough, impact-resistant and have very low moisture vapor transmission properties.

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