Process for fabricating three-dimensional fixtures

Plastic and nonmetallic article shaping or treating: processes – Direct application of fluid pressure differential to... – Starting material is nonhollow planar finite length preform...

Reexamination Certificate

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C264S238000, C264S248000

Reexamination Certificate

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06878336

ABSTRACT:
A thermoforming method of fabricating a seamless, three-dimensional fixture capable of holding a liquid from a single sheet of “solid surface” material is described. The sheet is cut to desired dimensions, then heated to a desired temperature to make it malleable. The malleable material is then placed over a female or male mold, and formed to the shape of the fixture, utilizing a vacuum. The heated material is then allowed to conform to the mold shape until the desired deformity is achieved. The manufactured fixture is then allowed to cool in its restrained position, until rigid.

REFERENCES:
patent: 3156012 (1964-11-01), Hritz
patent: 3319295 (1967-05-01), Jones-Hinto et al.
patent: 5074770 (1991-12-01), Graefe
patent: 5614145 (1997-03-01), O'Kane
patent: 6083339 (2000-07-01), Peters et al.
patent: 6110313 (2000-08-01), Ford

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