Process for fabricating parts from particulate material

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making porous product

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264 63, 264 66, 264125, 419 36, 419 37, 419 54, B22F 100

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active

047659505

ABSTRACT:
Provided is a method of manufacturing sintered parts from particulate material, e.g metal or ceramic parts. The method comprises mixing together predetermined amounts of powdered particulate material and a binder, which mixture is then molded under heat and pressure. The binder comprises at least a lower melting point component and a higher melting point component, with the lower melting point component remaining in a liquid state, becoming semi-solid or relatively soft upon cooling to ambient temperatures. Prior to sintering, the lower melting point component of the binder is selectively dissolved in a liquid solvent, and the higher melting point component is removed upon heating at temperatures below the sintering temperature. The result is a process which eliminates or prevents the formation of oxides, substantially reduces the time required for debinding and sintering, and essentially eliminates cracking in the finished part.

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patent: 4225345 (1980-09-01), Adee et al.
patent: 4483905 (1984-11-01), Engstrom
patent: 4569821 (1986-02-01), Dupernay et al.
patent: 4604259 (1986-08-01), Whitman
patent: 4664883 (1987-05-01), Melody et al.

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