Process for depositing hard coating in a nozzle orifice

Coating processes – Electrical product produced – Integrated circuit – printed circuit – or circuit board

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427237, 427239, 427318, B05D 306

Patent

active

050615130

ABSTRACT:
The present invention is directed to a process for coating the interior surfaces of an orifice in a substrate that forms a slurry fuel injection nozzle. In a specific embodiment, the nozzle is part of a fuel injection system for metering a coal-water slurry into a large, medium-speed, multi-cylinder diesel engine. In order to retard erosion of the orifice, the substrate is placed in a chemical vapor deposition (CVD) reaction chamber. A reaction gas is passed into the chamber at a gas temperature below its reaction temperature and is directed through the orifice in the substrate. The gas reaction temperature is a temperature at and above which the reaction gas deposits as a coating, and the reaction gas is of a composition whereby improved resistance toerosion by flow of the particulates in the slurry fuel is imparted by the deposited coating. Only the portion of the substrate in proximity to the orifice to be coated is selectively heated to at least the gas reaction temperature for effecting coating of the orifice's interior surfaces by the vapor deposited coating formed from the reaction gas.

REFERENCES:
patent: 4707384 (1987-11-01), Schachner et al.
patent: 4749587 (1988-06-01), Bergmann et al.
patent: 4764398 (1988-08-01), Croitoru et al.
patent: 4782794 (1988-11-01), Hsu et al.
patent: 4830702 (1989-05-01), Singh et al.
P. L. Flynn, G. L. Leonard & R. I. Mehan, "Component Wear in Coal Fueled Diesel Engine", ASME Energy Technology Conference, Houston, Tex., Feb. 1989 (10 pages).

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