Process for densification of low density polystyrene

Plastic and nonmetallic article shaping or treating: processes – Recycling of reclaimed or purified process material – Of gaseous process material

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264102, 264321, 264DIG69, B29C 4304

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active

055058868

ABSTRACT:
A method and apparatus are provided for densifying expanded polymer materials such as styrofoam for transportation between collection centers and manufacturing plants for recycling. The method and apparatus use only pressure and time with no addition of heat which would render the expanded polymers non-recyclable or impure. The method and apparatus rely on mechanical creep over a relatively long time with no binding materials or restraining packaging which would have to be removed prior to remanufacturing. The method and apparatus compress the expanded polymer material in three directions and confine it for the period of time required for the polymers to mechanically creep to a permanent block having a high density. The high density will not expand significantly after the block is released, unconfined into the ambient. The blocks may be easily loaded for efficient, economical transportation.

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