Process for converting acid sludge to intermediate sludge and so

Mineral oils: processes and products – Oxidation of mineral oils – To form asphalts – tars or pitches

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208 6, 208 13, 208 39, 208179, 208183, C10G 1702

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active

054704553

ABSTRACT:
A process for converting the acid sludge produced by waste oil refineries into an intermediate sludge which can be used in the production of either soft, un-oxidized asphalt or hard, oxidized asphalt, and a process for converting the intermediate sludge into soft, un-oxidized asphalt. The process comprises contacting the entire surface area of acid sludge with a pH altering agent such as water or a solid base such as lime, caustic soda, or soda ash, to convert the acid sludge into a layer of liquid and a layer of intermediate sludge. Then the liquid layer is separated from the intermediate sludge layer, thereby producing an intermediate sludge having properties which make it suitable for use in asphalt production. To produce soft, un-oxidized asphalt, the intermediate sludge is heated to a temperature above the boiling point of water and held at that temperature long enough to remove all the aqueous components to create un-oxidized asphalt. Various additives may be added to alter the characteristics or improve the quality of the resulting asphalt.

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