Process for complex shape formation using flexible graphite...

Plastic and nonmetallic article shaping or treating: processes – With severing – removing material from preform mechanically,... – Forming continuous work followed by cutting

Reexamination Certificate

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C264S284000, C264S296000

Reexamination Certificate

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10476251

ABSTRACT:
Processes are provided for formation of complex shapes by embossing of a sheet of flexible graphite material. In one approach, a sheet (26) of material is provided with a variable resin concentration across a selected dimension of the sheet, and the position of the variable which will result in thinner areas in the embossed articles. In a second approach, recesses are provided in the embossing rollers (30and/or32) to accomodate material flow during embossing. These recesses result in protrusions formed on the articles, which protrusions must then be removed in a machining operation.

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patent: 6096450 (2000-08-01), Walsh

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