Process and device for the gas phase polymerization of alpha-ole

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Removing and recycling removed material from an ongoing...

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526 75, 526901, C08F 234

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active

052410234

ABSTRACT:
The present invention relates to a process and a device for polymerizing alpha-olefins such as ethylene or propylene in a gas phase. The device comprises a gas phase polymerization reactor (5) into which a suspension of prepolymer particles in liquid saturated hydrocarbon(s) is continuously introduced. The prepolymer suspension is prepared in one or more prepolymerization vessels (14) and is continuously passed to a post-treatment unit comprising a degassing means (10) wherein most of the dissolved unreacted olefinic monomer(s) is separated. Preferably, the post-treatment unit may comprise a particle separation means (11) for removing the finest and/or coarsest prepolymer particles from the suspension and/or a concentration means (11a) for concentrating the suspension.
High activity catalyst can be used in the process with reduced amounts of prepolymer agglomerates. Prepolymer can be obtained with a constant quality and a desired size.

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