Procedure for improvement of the shifting speed

Details Procedure for improvement of the shifting speed Procedure for improvement of the shifting speed

2001-07-06

2003-01-21

Wright, Dirk (Department: 3681)

Interrelated power delivery controls, including engine control

Transmission control

Transmission controlled by engine

C475S127000

Reexamination Certificate

active

06508742

ABSTRACT:

FIELD OF THE INVENTION
According to the preamble of claim 1, the invention concerns a procedure for improvement of the shifting speed of automatic transmissions.
BACKGROUND OF THE INVENTION
The continuously increasing demands on the functionality of automatic transmissions by requiring more spontaneity, the continuously increasing number of gears to be shifted, the consumption-optimized design of the automatic transmissions with larger driving components in the high gears, the same as the great number of downshifts to be carried out when decelerating the vehicle until stoppage, result in the gears of an automatic transmission having to be shifted more and more quickly and often consecutively.
The engaging shifting element must first be prepared or filled to perform a gear change for taking over the torque. Preparatory steps can also be provided on the disengaging element, this being possible only after termination of the preceding gear shift.
The preparatory filling operation of a shifting element is usually divided into a rapid filling phase and a filling equalization phase: during the rapid filling phase the shifting element is filled with oil whereas in the filling equalization phase the piston is built with smaller load.
The performance of the preparation of the engaging shifting elements which, as explained, is divided into a rapid filling phase and a filling equalization phase, and the preparation of the disengaging shifting elements give rise to delay times in which the change of rotational speed to the next ratio step does not proceed continuously but remains at the synchronous rotational speed of the preceding gear shift; this results in a detectable step in the rotational speed change whereby the shifting comfort is also negatively affected.
The problem on which the invention is based is to develop a procedure by means of a shifting element can pass over to the shifting phase without delay so that the rotational speed curve can be continuously carried on.
This problem is solved by the features of claim 1. Other developments and variations result from the sub-claims.
SUMMARY OF THE INVENTION
It is proposed at each gear shift to prepare, to fill or lower to shifting pressure during the gear shift, the engaging or disengaging shifting element needed for the next gear shift in the same direction, that is, a second after a first upshift or a second after a first downshift.
Thereby is immediately made possible to carry out the next gear shift upon reaching the synchronous rotational speed. The moment of transition from the preparatory to the shifting phase is determined by adequate application parameters.
The engaging and disengaging shifting elements for the subsequent gear shift can be prepared during the current gear shift by control of several parallel sequences according to the invention.
The invention procedure can also be used for combinations of several engaging and disengaging shifting elements. Parallel sequences can correspond to active pressure-preconditions or constitute virtual sequences going on in the background, transitions between the sequences occurring at defined moments.
The procedure is further adequate for preparing several shifting elements for subsequent gear shifts when a gear is introduced. The shifting elements can also take part in the gear introduction. When introducing a gear while the vehicle is stopped, the shifting elements that are prepared are conveniently those which have to be engaged or disengaged during a subsequent upshift. When the gear is introduced during motion there can also be prepared for a possible subsequent gear shift, all those shifting elements that can be controlled out of the actually engaged gear while the gear is introduced, that is, the shifting elements both of the next higher and the next lower gears. In the same manner is also possible, for example, to prepare a converter lock-up clutch for future gear shifts in order to obtain a rotational speed curve without transition during WK shifts that follow.
The engagement operation of the shifting element is divided in a preparatory phase consisting of the rapid filling phase and the filling equalization phase, the same as a shifting phase in which the torque in actually taken over. The disengaging shifting element is likewise divided in one phase corresponding to a defined pressure (i.e., maximum pressure, fixing valve pressure . . . ) and one transition phase to the shifting pressure carried out according to specific criteria (i.e. starting moment, transition ramps, pressure drop or jump . . . ).
According to the invention when a gear shift is carried out, the preparatory phase of the engaging shifting element for the next gear shift is carried out during the prior gear shift according to specific criteria. Thereby is obtained that the shifting element passes over without delay to the shifting phase, the rotational speed curve continuously going on, since the shifting element is always ready to take over the torque.
The disengaging shifting element of the following gear shift is likewise prepared in the meanwhile and at a defined point, when the next gear shift is recognized as current, passes over to the transition phase.
When no gear shift has to be effected, the preparatory phase of the participating shifting elements is interrupted without consequence.
At the point at which the new shifting element to be engaged passes over to the shifting phase, the further gear shift sequence, according to the invention, is controlled with reference to an applicable transition condition specific to shifting (such as a defined minimum or maximum variety of pressure curves). In this transition condition both the actual state of the engaging shifting element on the pressure or rotational side and the control curve which proceeds in the background and constitutes the preparation of the new disengaging shifting element are taken into account. By this procedure, a continuous rotational speed change over several gears without steps forming in the respective synchronous rotational speeds results.
This time is spared by the transfer of the preparatory phase to the respective preceding gear shift so that a higher number of gear shifts are made possible during the same space of time.
By virtue of the inventive procedure, a higher number of gear shifts to be preformed is covered when decelerating owing to the design of the transmissions consumption optimized by the higher gear rotational speeds of the present automatic transmissions and the increased driving components in high gears. Besides, shifting operations during stoppage are reduced.
Because of the possibilities of accelerated performance of gear shifts, no more steps are needed in the mechanics, hydraulics and software in order to produce gear shifts over several gears (e.g., 6-4, 5-3, 5-1, . . . ). This results in simplification of the mechanics and hydraulics. In addition, a reduction is obtained in application expenses and in the memory needed in the electronic transmission control. This also acts positively on the software quality, since a smaller number of gear shifts has to be tested. These points lead to a considerable economy in time and expenses for the development of the transmission.


REFERENCES:
patent: 5997436 (1999-12-01), Shibuya et al.
patent: 6007458 (1999-12-01), Ohashi et al.

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