Compositions: coating or plastic – Coating or plastic compositions – Marking
Reexamination Certificate
2002-09-17
2003-12-16
Koslow, C. Melissa (Department: 1755)
Compositions: coating or plastic
Coating or plastic compositions
Marking
C106S031370, C106S031600, C106S031690
Reexamination Certificate
active
06663702
ABSTRACT:
CROSS-REFERENCES TO RELATED APPLICATIONS
This application claims priority of Great Britain Application No. 9927247.8 filed Nov. 18, 1999, the complete disclosure of which is hereby incorporated by reference.
This invention concerns inks for use in ink-jet printers. In particular, this invention concerns inks for use in ink-jet printers for printing on to impervious or non-porous substrates such as, for example, glass, ceramics, plastics such as, for example, polycarbonate, polyvinyl chloride, cellulose acetate butyrate, and metals.
In ink-jet printing, minute droplets of black or coloured ink are ejected in a controlled manner from one or more reservoirs or printing heads through narrow nozzles on to a substrate which is moving relative to the reservoirs. The ejected ink forms an image on the substrate. For high-speed printing, the inks must flow rapidly to replenish the printhead as ink is ejected. In order for the inks to flow rapidly, they must have a low viscosity, such as, for example, 20 centipoise at 30° C. The inks must also be resilient to drying or crusting in the reservoirs or nozzles. For these and other reasons, ink-jet inks are commonly formulated to contain a large proportion, such as, for example, around 90% of a mobile liquid vehicle or solvent. Unfortunately, ink-jet inks that include a large proportion of solvent cannot be touched after printing until the solvent has evaporated and the inks have dried. It is therefore advantageous for the liquid vehicle or solvent to evaporate from the surface of the print as quickly as possible. On porous substrates such as, for example, paper, drying principally occurs by penetration or absorption of the liquid into the substrate. On non-porous or impervious substrates the liquid or solvent cannot be absorbed to the same extent. The liquid vehicle or solvent can be absorbed by some non-porous substrates by molecular diffusion but the rate of absorption is so slow that it is impractical. To overcome these problems, it is common practice to use a volatile solvent such as, for example, methyl ethyl ketone or ethanol, as the liquid vehicle or solvent in an ink-jet ink, and to pass prints on non-porous substrates through a heated dryer to accelerate the evaporation of the solvent in the ink.
EP 0 314 403 discloses an ink for printing on vinyl substrates. The ink includes a carrier solvent which is a mixture of a lower alkanol and a lower ketone, each of which have less than 10 carbon atoms. Methanol and methyl ethyl ketone are given as specific examples. Unfortunately, these solvents are highly flammable, and methanol is also toxic. These solvents are also likely to evaporate in the printing heads, leaving behind crusts of the solid components in the ink, which results in partial or complete blocking of the heads. Blocked or partially blocked printing heads affect the quality of printing, and may require the printing to be stopped while the blocked nozzles are cleared.
European patent EP 0 424 714 discloses the use of a solvent dye colorant and two miscible non aqueous solvents, one being volatile and one being non-volatile. The solvent dye is less soluble in the volatile solvent and more soluble in the non-volatile solvent.
Other rapidly drying ink-jet inks for impervious substrates contain unsaturated monomers or oligomers which harden by ultra-violet irradiation. U.S. Pat. No. 5,270,368 discloses such an ink for printing on printed circuit boards. These compositions provide printed layers that are thicker than printed layers produced from inks containing a volatile solvent. This is disadvantageous when several colours are to be printed on the same sheet such as, for example, in trichromatic process printing. Moreover, it is difficult to find combinations of monomers and oligomers which do not give an ink with an unacceptably high viscosity. Compositions combining both materials cured by ultra-violet radiation and a solvent are described in EP 0 407 054.
Another solution to the problem of providing inks which dry rapidly on impervious substrates is to use so-called ‘hot-melt’, ‘semi-solid’ or ‘sol-gel’ compositions. These compositions are liquid in the printer head because it is heated to a temperature above ambient, but solidify on cooling after reaching the substrate. Such inks are described in European patents EP 0 307 933, EP 0 329 026, and EP 0 475 707. Like the ultra-violet hardened inks described above, these inks also commonly provide a thicker printed layer than produced from solvent-based compositions. They also can often exhibit poor adhesion to the substrate, and are vulnerable to smearing if the print is subsequently warmed.
The aim of the present invention is to provide an ink-jet ink that overcomes the above mentioned problems.
In accordance with the present invention there is provided an ink-jet ink comprising: a resin; a first solvent; and a second solvent; the first solvent having an evaporation rate that is higher than the evaporation rate of the second solvent, and being capable of dissolving more than 5%, preferably more than 15%, by weight of resin at 25° C.; the second solvent not being capable of doing this.
We have unexpectedly found a liquid ink-jet ink that is rapidly drying on impervious or non-porous substrates. We have done this by using a particular combination of resin and solvents. The combination required is:
(i) a film-forming resin;
(ii) a relatively fast-evaporating solvent which is a good solvent for that resin; and
(iii) a relatively slow-evaporating solvent which is a poorer solvent for that resin.
In the ink-jet ink the resin is more soluble in the first solvent than the second solvent, with the first solvent being more volatile than the second solvent.
The resin is preferably a thermoplastic resin.
The resin is preferably present in the ink-jet ink up to a limit of 12%. The resin is more preferably present in a range from 0.3 to 1.0%.
By ‘good solvent’ is meant a solvent in which it is possible to dissolve more than 5%, preferably more than 15%, by weight of the resin (i) at 25° C. By poorer solvent is meant one in which is not possible to dissolve more of the resin (i) in solvent (iii) than in solvent (ii) at the same temperature, and preferably one in which it is only possible to dissolve significantly less of the resin.
By ‘relatively fast-evaporating’ solvent is meant one with an evaporation rate between 15 and 45, preferably between 20 and 30, using as the standard butyl acetate=100. By ‘relatively slow-evaporating’ solvent is meant one with an evaporation rate at least 5 units lower than the relatively fast-evaporating one.
When this ink-jet ink is printed on an impervious substrate, it dries more quickly than would be expected from the known evaporation rates and boiling points of the solvents present. The solvents may therefore be chosen from those less inherently volatile than the ones in the prior art, and so be less likely to evaporate in the printing head, which causes clogging. The ink is also less flammable and safer in use than those including more volatile solvents. It is also not necessary to use a heat source to dry the inks of the present invention.
The film-forming resin is preferably a solvent-soluble thermoplastic resin. It may, for example, be an acrylic resin such as, for example, poly(methyl methacrylate), a vinyl resin such as, for example, a copolymer of vinyl acetate and vinyl chloride, or a cellulose resin such as, for example, cellulose acetate butyrate.
The ink preferably includes between 0.1 and 12%, more preferably between 0.3 and 1.0%, of the resin.
The choice of particular pairs of solvents useful in the present invention depends on the chemical nature of the resin. For example, if the resin is a polyacrylate, the relatively fast-evaporating solvent may be a lactate ester, such as, for example, ethyl lactate; and the relatively slow-evaporating solvent may be an ester of an aliphatic alcohol containing 5-10 carbon atoms with a monocarboxylic acid containing 2-4 carbon atoms, such as, for example, ethylhexyl acetate. The ratio of proportions o
Faison Veronica F.
Koslow C. Melissa
Reed Smith LLP
Sericol Limited
LandOfFree
Printing ink does not yet have a rating. At this time, there are no reviews or comments for this patent.
If you have personal experience with Printing ink, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Printing ink will most certainly appreciate the feedback.
Profile ID: LFUS-PAI-O-3164052