Precious metal catalysts with oxygen-ion conducting support

Catalyst – solid sorbent – or support therefor: product or process – Catalyst or precursor therefor – Metal – metal oxide or metal hydroxide

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502332, 502333, 502334, 502335, 502439, B01J 2342, B01J 2344, B01J 2106

Patent

active

052328902

ABSTRACT:
Three-way catalysts used for treatment of automobile exhaust gas or gas emissions from stationary combustion sources, which typically have consisted of platinum and rhodium and sometimes palladium and rhodium dispersed on an .gamma.-alumina support, can have the activities of the active metals in the catalysts appreciably enhanced by using an oxygen-ion conducting material such as yttria-stabilized-zirconia (YSZ) as the support material. Support material surface area is 20-300 m.sup.2 /gm, and useful concentrations of yttria on zirconia support are 1.0-50 wt. %. Useful concentrations of platinum or palladium on the support material is 0.01-2 wt. %, and the weight ratio of rhodium/platinum or rhodium/palladium is 0.01-0.1. YSZ-supported catalysts can achieve a substantially higher level of pollutants (CO, NO.sub.X, H.sub.2 and hydrocarbons) removal, without requiring increased loading of expensive precious active metals on the support material.

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