Power supplies of ECUs

Details Power supplies of ECUs Power supplies of ECUs

2000-08-22

2001-12-18

Berhane, Adolf Deneke (Department: 2838)

Electricity: power supply or regulation systems

Output level responsive

Using a three or more terminal semiconductive device as the...

Reexamination Certificate

active

06331767

ABSTRACT:

The present invention relates to power supplies for microprocessors acting as electronic control units/controllers (ECUs) in vehicles and is concerned principally with “Load Dump” protection and on/off control of such devices.
Automotive controllers must be able to withstand without damage, high energy transients on the controllers B
+
supply, referred to as “Load Dump”. It is often desired to have the controller fully functional during a “Load Dump”. Most voltage regulators have some form of built-in “Load Dump” protection which may involve having the voltage regulator shut down during such a “Load Dump”. Thus, it is a requirement that the controller must not be damaged by a “Load Dump”. Also, the controller may have to operate and be fully functional, during a “Load Dump”.
The voltage regulator in the controller may have to operate up to an ambient temperature of +125° C. The power dissipated in the regulator is equal to (Supply Voltage−Output Voltage) Pass Current. When the vehicle has a defective alternator, or during a heavy charging, the B
+
voltage could be as high as 18 V. During boost starting, the battery voltage may be as high as 25 V for 5 minutes. The controller may have to be fully functional during high battery voltages and boost starting. Furthermore, the controller may have to operate down to a low battery voltage during engine cranking. To achieve the lowest operating voltage, any component prior to the voltage regulator must impose as small a voltage drop as possible, in order to extend the controllers operating voltage, as much as possible.
The controller may be connected to the vehicle's B
+
supply at all times but be enabled remotely. When the device is enabled remotely, the controller may then hold on after the remote enable control signal becomes non active. The controller must have a very low quiescent when not active.
Conventional circuitry for providing the aforegoing “Load Dump” function comprises a series resistor in the B
+
line upstream of the regulator and a Zener diode in parallel with the regulator input. An example of such a circuit is shown in
FIG. 1
of the attached drawings.
FIG. 1
shows a voltage regulator
10
coupled to a voltage supply B
+
by way of a diode D
1
and resistor R
1
, with a Zener diode Z
1
and an electrolytic capacitor C
1
both connected between the regulator input and the other supply line
12
.
For allowing remote switching on and off of the voltage regulator, this circuit also includes a switching transistor Tr
1
in the regulator input line
14
which can be controlled by way of a second transistor Tr
2
by means of enabling signals introduced via respective diodes D
2
and D
3
. The switching levels are controlled by means of resistors R
3
, R
4
and R
5
.
Using this known circuit, reverse voltages are blocked by the diode D
1
. Over-voltage transients are absorbed by the combination of R
1
and D
1
. Tr
1
and Tr
2
constitute a high side switch which enables the voltage regulator to be selectively connected to the B
+
supply. The capacitor C
1
stores charge such as to enable the voltage regulator to continue working during negative spikes and during temporary interruptions in the B
+
supply.
The value of resistor R
1
is selected to stop excessive current flowing through and damaging the Zener diode Z
1
. The value of resistor R
1
will give a voltage drop that will impair the low operating performance of the controller. The latter problem is typically worse when the load current is normally high. The rated voltage of the capacitor must be at least the maximum clamp voltage of the Zener diode Z
1
.
This known circuit has the disadvantages that:
a) R
1
impedes low voltage working operation
b) If Z
1
is damaged (open circuit), the controller's operation is impaired and the voltage regulator may shut down or be over-stressed.
c) Z
1
is a redundant operation component during normal operation.
d) The rated working voltage of C
1
should be the clamp voltage of Z
1
; this can result in C
1
having a physically large component size.
e) The voltage regulator will always see the battery voltage B
+
when the circuit is on; this can cause excessive heat dissipation in the voltage regulator junction.
From DE-A-4110495 there is known a semiconductor electronic circuit having a protection device for protecting against supply voltage overloading. By means of a first Zener diode, a supply voltage is pre-regulated by a nonlinear resistance. If a load-dump voltage occurs on the voltage supply line, the current through the nonlinear resistance is blocked, by the use of a second Zener diode which becomes conductive if the voltage exceeds an operating value, whereby a further transistor also becomes conductive and the control current at the base electrode of transistor is reduced. Eventually, non-linear resistances reaches a non-conductive state.
From JP-A-55112618 it is known to use an N-MOSFET whose gate is arranged to be held at a substantially fixed potential and whose drain and source are connected between the source and the load. When the power supply voltage increases and the drain current is going to increase, the gate potential is lowered to the source potential, the increase in the drain current is restricted, and the voltage fed to the load is not increased.
EP-A-0632562 is not concerned with overload protection but rather with a voltage regulator circuit which includes a variable impedance. A regulator circuit supplies a regulated low, DC voltage that is derived from an unregulated voltage provided by a pair of redundant batteries. The regulator circuit comprises regulation control that responds to a feedback signal developed from monitoring the regulated voltage to maintain the regulated voltage at a desired level. Battery monitors supervise the voltage levels of the batteries used, and shut down the regulator when the battery voltages drop below a predetermined voltage level to preserve battery life.
SUMMARY OF THE INVENTION
This invention relates to over voltage protection and on/off control of power supplies for microprocessors operating as Electronic Control Units or Controllers.
There is therefore a need for a circuit by which the physical size of the capacitor could be smaller for a given performance. As described above, know methods for maintaining ECU operation typically require a physically large capacitor. There is therefore a need for a circuit by which the physical size of the capacitor could be smaller for a given performance.
In accordance with the present invention, there is provided a voltage supply circuit for an ECU of the type in which a supply voltage is connected to a voltage regulator via a control device, wherein, at least above a predetermined lower operating value, the control device is adapted to introduce resistance of progressively higher value between the voltage supply and the voltage regulator in dependence upon increasing values of supply voltage characterised in that the control device is arranged to disconnect the voltage regulator from the supply until activated by a remote enabling signal, the control device comprises an N-MOSFET whose gate is arranged to be held at a substantially fixed potential and whose drain and source are connected between the supply and the voltage regulator, the substantially fixed potential on the gate of the N-MOSFET is achieved by means of a charge pump and a Zener, and the charge pump is adapted to be remotely enabled but is also energisable via a connection to the supply line, downstream of the N-MOSFET.
Thus, at least above a predetermined lower operating level, eg 7 volts, the resistance introduced between the B
+
supply and the voltage regulator increases as the value of the B
+
supply voltage increases.
Advantageously, the enabling signal for the charge pump is also arranged to be provided to the gate of the N-MOSFET for initial powering up purposes.


REFERENCES:
patent: 3641424 (1972-02-01), Kuykendall
patent: 3947752 (1976-03-01), Morgan
patent: 3968421 (1976-07

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