Power controlled exercising machine and method for...

Exercise devices – Having specific electrical feature – Equipment control

Reexamination Certificate

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Details

C482S900000

Reexamination Certificate

active

06511402

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to the field of exercising machines, and in particular to exercising machines simulating a stepping or climbing action in which the rate of energy input into the exercise machine, or more generally the power output of the human exerciser, is monitored and the load of the exercising machine controlled to maintain power input into the machine or power output from the human exerciser more accurately monitored.
2. Description of the Prior Art
Stepping exercise machines are well known to the art and have been built with a large number of designs and control methodologies. Typical examples of prior art stair climbing or stepping exercise machines can be found in Robards, Jr. et al, “Exercise Apparatus for Simulating Stair Climbing,” U.S. Pat. No. 5,135,447 (1992); Hennessey et al., “Exercise Machine and Transmission Therefor,” U.S. Pat. No. 5,139,469 (1992); Bull, “Exercise Apparatus,” U.S. Pat. No. 5,013,031 (1991); Stark et al., “Exercise Apparatus Having High Durability Mechanism for User Energy Transmission,” U.S. Pat. No. 4,949,993 (1990); and Potts, “Stair Climbing Exercise Apparatus,” U.S. Pat. No. 4,708,338 (1987). The type of mechanical linkages and arrangements to provide the stair climbing action, the types of load devices as well as how those loads are controlled varies considerably over the art and different examples can be found in each of these references.
For example, in Sweeney, Jr., “Program Exerciser Apparatus and Method, ” U.S. Pat. No. 4,358,105 (1982), a stepper is described which uses a pony brake as a load in combination with a flywheel in which the speed of the flywheel is controlled by a computer. In such devices, the energy rate or power of the exerciser, or at least the power input into the exercise machine by the human exerciser, varies considerably, not only over the course of a given exercise session, but dramatically between one exerciser and the next for the same speed control setting.
Such stepper machines usually include various handrails to allow the exerciser to steady himself or herself on the machine while exercising. It is almost a universal characteristic that exercisers will tend to lean on or support themselves in part on these handrails to effectively lighten or offset their weight on the stepping pedals and hence to decrease the amount of work that they put into the machine at a given speed setting.
Furthermore, the amount of energy expended by a petite 98-pound girl operating at a given speed, for example 20 steps per minute, is substantially different than the same amount of energy input into the machine by a 285-pound male line-backer also exercising at the rate of 20 steps per minute.
In addition, it must be kept in mind that in terms of health and exercise physiology, the important parameter is not the energy which is input into the machine, but rather the energy which the human user actually expends during the exercise. Only a small fraction of the energy burned in the human body ends up in measurable energy input into the exercise machine. By far, the greater amount of energy or calories burned is lost to sweat, body heat radiation and respiration.
Therefore, what is need is some type of a stepping or exercising machine and method for controlling the exercising machine whereby true, quantitative values of power input into the machine can be monitored and the machine load controlled to maintain those power levels substantially constant, and also to control the machine load relative to actual body power consumption during exercise.
BRIEF SUMMARY OF THE INVENTION
The invention is an exercise machine for providing power controlled exercise for a user comprising an exercise input unit to transform human exercise into a predetermined motive force. A dynamically controllable load is driven by the predetermined motive force. A sensing circuit senses the power coupled into the load through the exercise input unit. A control circuit controls the dynamically controllable load to require a user-selected amount of power to be provided to the exercise input unit by the user. As a result, the exercise machine operates to provide a substantially constant and quantifiable energy rate of exercise.
The exercise machine further comprises a base chassis in which the exercise input unit is disposed. A wrap-around hand railing coupled to the base chassis completely encircles the user except at an entry position. An input/output display module is coupled to the control circuit and is integrally formed with the wrap-around hand railing. The base chassis, wrap-around hand railing, and display module have an overall geometric envelope characterized by a width. The width has a dimension less than a standard residential door width to facilitate ease of movement of the exercise machine.
The circuit for controlling the load controls the load to maintain power input by the user into the exercise input unit at a predetermined approximate power level, or to maintain metabolic power of the user at a predetermined level when the user is inputting power into the exercise input unit.
In the illustrated embodiment the exercise input unit is a stepper, and the dynamically controllable load is an alternator. The alternator has field coils, and the circuit for controlling the load comprises a field control circuit for pulse width modulating the field coils of the alternator.
The dynamically controllable load more generally comprises a circuit for generating electrical power and a variable dissipative electrical load coupled to the circuit for generating electrical power.
The dynamically controllable load generates a sensible electrical output and the circuit for sensing power coupled into the load comprises a computer having an input coupled to the sensible output of the dynamically controllable load. The computer generates an output coupled to the dynamically controllable load to maintain the load at a predetermined level of power input.
The exercise machine further comprises a tachometer for sensing rate of mechanical power input into the exercise input unit. The tachometer is coupled to the control circuit so that the control circuit controls the load in response to the tachometer and to the sensing circuit. The sensing circuit'senses time dependent output voltage and output current generated by the alternator.
The dynamically controllable load generates electrical power and is the sole source of electrical power for the sensing circuit and control circuit. The exercise machine further comprises a battery circuit to provide startup field coil power to the alternator prior to the alternator having reached a predetermined output level. The battery circuit further powers the sensing circuit and control circuit for a predetermined time-out period after the alternator ceases to generate electrical power. The control circuit also disconnects the battery circuit from the sensing circuit and control circuit after elapsed of the predetermined time-out period.
The controllable load provides electrical charging power to the battery circuit to recharge the battery circuit so that the exercise machine is entirely self-powered by the user.
The invention is also characterized as a method for controlling an exercise machine comprising the steps of transforming motion of a user into a predetermined mechanical motive force, and dynamically resisting the predetermined motive force to maintain an approximately constant power input into the exercise machine. As a result, quantifiably controlled energy rate levels of exercise are achieved.
The step of transforming user motion into the predetermined motive force comprises the step of converting stepping motion into motion of a shaft, and generating electrical power from rotation of the shaft at a predetermined magnitude. In the illustrated embodiment the step of generating electrical power at a predetermined magnitude comprises the step of generating electrical power in an alternator having current in its field coils pulse width modulated in response to sensed c

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