Powder for use in thermal spraying

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Particulate matter

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Details

Other Related Categories

428403, C23C 404, C23C 406

Type

Patent

Status

active

Patent number

057471630

Description

ABSTRACT:
A powder for use in a thermal spraying coating process comprises particles consisting essentially of a metal carbide core coated at least partially with a layer consisting essentially of a nickel-chromium alloy containing the metal carbide dissolved therein. The particles are formed by heating a mixture of fine starting particles of the metal carbide in the presence of the nickel-chromium alloy under conditions effective to cause a portion, preferably 60 to 90 wt. %, of the starting metal carbide to dissolve in the Ni--Cr alloy. In an alternate embodiment suitable for higher temperature application, more than 90 wt. % of the starting carbide particles are dissolved. As the amount dissolved approaches 100 wt. %, the core essentially disappears. Coatings formed according to the invention show an unexpectedly large increase in both smoothness and erosion resistance.

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patent: 5137422 (1992-08-01), Price et al.
patent: 5328763 (1994-07-01), Terry
patent: 5385789 (1995-01-01), Rangaswamy et al.
patent: 5419976 (1995-05-01), Dulin
patent: 5458460 (1995-10-01), Okada et al.

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