Pour-in-place flexible polyurethane foam articles

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Cellular products or processes of preparing a cellular...

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Details

521112, 264 451, 264 464, 264 466, C08G 1814

Patent

active

051243687

ABSTRACT:
It has been discovered that a particular polyurethane formulation may be used to prepare "pour-in-place" (PIP) polyurethane foam articles where the formulation is injected into a mold bearing an exterior covering such as a fabric without the foaming liquid striking through the layer. The formulation employs a hydrophilic polyhydric compound to help the reactivity balance that minimizes penetration of the exterior covering while also stabilizing the rising foam against shear collapse without excessively tightening the foam. Contrary to the conventional expectation that the hydrophilic polyhydric compound would cause strike through problems since it delays the initial reaction time, it has been found to have the noted stabilizing effect. A preferred hydrophilic polyhydric compound is glycerine. A preferred isocyanate for the formulation is tolylene diisocyanate (TDI), in contrast to diphenylmethane diisocyanate (MDI) heretofore used in PIP foams.

REFERENCES:
patent: 4883825 (1989-11-01), Westfall et al.

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