Porous object based on silicon carbide and process for...

Stock material or miscellaneous articles – Web or sheet containing structurally defined element or... – Composite having voids in a component

Reexamination Certificate

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C428S317700, C428S317900, C428S446000, C423S439000, C501S080000, C501S088000

Reexamination Certificate

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07824765

ABSTRACT:
A silicon carbide-based porous article comprising silicon carbide particles as an aggregate, metallic silicon and an aggregate derived from siliceous inorganic particles to form pores through volume shrinkage by heat treatment, wherein the porosity is 45 to 70%, and the average pore diameter is 10 to 20 μm is provided. Also provided is a method for producing a silicon carbide-based porous article, comprising; adding inorganic particles to form pores through volume shrinkage by heat treatment to a raw-material mixture containing silicon carbide particles and metallic silicon, then forming into an intended shape, calcinating and firing the resultant green body, forming pores through volume shrinkage of the inorganic particles by heat treatment, and the shrunk inorganic particles being present as an aggregate in the porous article.

REFERENCES:
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patent: 2004/0051196 (2004-03-01), Otsuka et al.
patent: 2005/0140069 (2005-06-01), Ichikawa
patent: 2005/0158534 (2005-07-01), Tabuchi et al.
patent: 2007/0082174 (2007-04-01), Masukawa et al.
patent: 2007/0225149 (2007-09-01), Hayashi et al.
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patent: A 2002-201082 (2002-07-01), None
patent: A-2003-238271 (2003-08-01), None
patent: A-2003-342076 (2003-12-01), None
patent: WO 03/082770 (2003-10-01), None
patent: WO 2005/089901 (2005-09-01), None
patent: WO 2005/090263 (2005-09-01), None
Jan. 27, 2010 Office Action issued in U.S. Appl. No. 12/194,015.
Ozcivici et al., Fabrication and Characterization of Ceramic Foams Based on Silicon Carbide Matrix and Hollow Alumino-Silicate Spheres, Journal of the American Ceramics Society, Dec. 1, 2005, pp. 3338-3345, vol. 88, No. 12, Blackwell Publishing, Malden, MA, USA.
Feb. 12, 2010 Supplementary European Search Report issued in Application No. 07707724.6-2111 / 2006261 PCT/JP2007051506.

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