Porous metal structures and processes for their production

Stock material or miscellaneous articles – All metal or with adjacent metals – Having metal particles

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428547, 419 2, 419 6, 419 36, 419 37, 419 40, 419 54, 419 55, B22F 702

Patent

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058466649

ABSTRACT:
A process is provided for the manufacture of porous metal components. The process involves preparing a colloidal suspension comprising a metal-containing powder in admixture with a binder system, and a plasticizer in an organic solvent. Optionally, a particulate pore forming agent may be added to the suspension. The suspension is cast into a thin sheet and air dried to thereby form a tape. The tapes are layered and formed by compacting at predetermined pressures to laminate the tapes, thus forming a green body. Optionally, a second pore-forming agent may be introduced between, or associated with, the tape layers. The green body is heated at a controlled rate to form a brown body, and finally sintered under controlled conditions to produce the finished component.

REFERENCES:
patent: 1919730 (1933-07-01), Koenig et al.
patent: 2937938 (1960-05-01), Fiedler et al.
patent: 4569821 (1986-02-01), Duperray et al.
patent: 4732551 (1988-03-01), East et al.
patent: 5590383 (1996-12-01), Sekhar et al.
patent: 5592686 (1997-01-01), Third et al.

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