Porous electrodes and method of making same

Metal working – Method of mechanical manufacture – Electrical device making

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204 21, 419 2, 75 20F, 429228, H01M 418

Patent

active

047079118

ABSTRACT:
Porous electrodes are provided for lead-acid storage batteries without supporting plates or grids. The electrodes are porous, self-supporting, structurally integral and electrically continuous. Lead-acid batteries incorporating such electrodes exhibit improved performance characteristics as compared to conventional lead-acid batteries. The electrodes are made by forming a molten mixture of a metal (e.g. lead) and a pore forming component (e.g. cadmium), cooling and forming the molten mixture into a solid electrode with the pore forming component distributed therethrough, removing the pore forming component from the solid electrode to leave a network of voids defining the pores, and oxidizing the metallic walls within the pores to form a coating of electrochemically active material (e.g., lead dioxide) on the walls within the pores.

REFERENCES:
patent: 440267 (1890-11-01), Payen
patent: 1919730 (1933-07-01), Koening et al.
patent: 2969414 (1961-01-01), Fleischer
patent: 3802878 (1974-04-01), Lindstrom
patent: 3929505 (1975-12-01), Burkett et al.
patent: 4131515 (1978-12-01), Ruben
patent: 4251603 (1981-02-01), Matsumoto et al.
Vinal, Storage Batteries, John Wiley and Sons, Inc., Third Edition, 1940, pp. 40-41.

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