Porous coated implants

Prosthesis (i.e. – artificial body members) – parts thereof – or ai – Implantable prosthesis – Bone

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623 66, A61F 228

Patent

active

052580300

ABSTRACT:
Orthopaedic implants exhibiting improved fatigue strength are disclosed. By forming a plurality of nodules on the surface of an implant and depositing a porous coating onto the surface of these nodules, the fatigue strength of implants such as those made from .alpha.+.beta. titanium alloys, e.g., Ti-6Al-4V alloy is substantially improved. The present invention provides a novel geometry which substantially reduces the stress concentration factor created by the interfacial geometry of conventional porous coatings. Methods of manufacturing porous coated orthopaedic implants are also disclosed.

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patent: 5007931 (1991-04-01), Smith
patent: 5030233 (1991-07-01), Ducheyne
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S. D. Cook, et al., "The effect of post-sintering heat treatments on the fatigue properties of porous coated Ti-6A1-4V alloy," J. Biomed. Mater. Res., 22:287-302 (1988).
K. W. Greer, et al., "Fatigue properties of porous coated Ti-6A1-4V devices," pp. 228-231 in Proc. Fourth Southern Biomed. Eng. Conf., Pergamon Press, New York, 1985.
D. H. Kohn, et al., "A parametric study of the factors affecting the fatigue strength of porous coated Ti-6A1-4V implant alloy," J. Biomed. Mater. Res., 24:1483-1501 (1990).
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