Polysulfone semipermeable membrane and method of manufacturing t

Stock material or miscellaneous articles – Sheet including cover or casing – Foamed or expanded material encased

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21050041, 428215, 4283188, 4283193, B32B 300, B32B 702, B32B 520, B01D 3900

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058886052

ABSTRACT:
The semipermeable membrane of polysulfone resin is formed of a continuous structure of a homogeneous skin layer part having an average thickness of 5 to 1000 nm and a porous layer which is made of the same material as that of the homogeneous skin layer and is thicker than the homogeneous skin layer, and the porous layer is formed of a structure having voids having an average pore diameter less than 3 .mu.m. Therefore, a gas separation membrane that has high permeation flux and requires practically satisfactory cost can be provided. Diethylene glycol dimethyl ether was added to polysulfone for dissolution, and the resultant solution was defoamed for preparation. The solution was cast on a support layer of polyester non-woven fabric using an applicator, dipped in water as a solidifying liquid, and dried. As a result, a semipermeable membrane comprising a homogeneous skin layer part and a porous layer is obtained. A crosslinking silicone resin solution may be applied to the surface of the membrane to form a protective film.

REFERENCES:
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patent: 5061301 (1991-10-01), Kim et al.
patent: 5071448 (1991-12-01), Bikson et al.
Kesting, et al., "The Second-Generation Polysulfone Gas-Separation Membrane. I. The Use of Lewis Acid: Base Complexes as Transient Templates to Increase Free Volume", Journal of Applied Polymer Science, vol. 40 (1990) pp. 1557-1574.
Kesting, et al., "The Second-Generation Polysulfone Gas-Separation Membrane. II. The Relationship between Sol Properties, Gel Macrovoids, and Fiber Selectivity", Journal of Applied Polymer Science, vol. 40 (1990) pp. 1575-1582.
Fritzsche, et al., "Polysulfone Hollow Fiber Membranes Spun from Aliphatic Acid (C.sub.2 -C.sub.4): N-Methylpyrrollidone Complexes --Structure Determination by Oxygen Plasma Ablation", Journal of Applied Polymer Science, vol. 41 (1990) pp. 713-733.

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