Polymer micromold and fabrication process

Plastic and nonmetallic article shaping or treating: processes – With step of making mold or mold shaping – per se

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Details

29557, 205 70, 249135, 264323, 427135, B29C 3340

Patent

active

056585152

ABSTRACT:
A mold assembly with micro-sized features in which the hollow portion thereof is fabricated from a sacrificial mandrel which is surface treated and then coated to form an outer shell. The sacrificial mandrel is then selectively etched away leaving the outer shell as the final product. The sacrificial mandrel is fabricated by a precision lathe, for example, so that when removed by etching the inner or hollow area has diameters as small as 10's of micros (.mu.m). Varying the inside diameter contours of the mold can be accomplished with specified ramping slopes formed on the outer surface of the sacrificial mandrel, with the inside or hollow section being, for example, 275 .mu.m in length up to 150 .mu.m in diameter within a 6 mm outside diameter (o.d.) mold assembly. The mold assembly itself can serve as a micronozzle or microneedle, and plastic parts, such as microballoons for angioplasty, polymer microparts, and microactuators, etc., may be formed within the mold assembly.

REFERENCES:
patent: 4381963 (1983-05-01), Goldstein et al.
patent: 5256360 (1993-10-01), Li

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