Polyester fiberfill blends

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Staple length fiber

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Details

428288, 428359, 428362, 428391, 428395, D02G 300

Patent

active

042810426

ABSTRACT:
A fiberfill blend for making into a batt for heat-bonding, consisting essentially of three ingredients: (a) two of the ingredients are crimped polyester staple fiber; (1) one of these polyester fiberfill ingredients is slickened with a durable coating; (2) the other of these polyester fiberfill ingredients is unslickened; each of ingredients (1) and (2) constitutes 25 to 75% of the polyester fiberfill (a); (b) the third ingredient is crimped binder fiber of a polymer having a melting point lower than that of the (a) ingredients; the binder fiber is present in amount 10 to 30% of the blend; the remaining 70 to 90% of the blend is the polyester fiberfill. Such blends can be processed on conventional textile machinery, e.g., by carding and cross-lapping, and heated to activate the binder fibers and make a stable heat-bonded batt. Preferred batts, using polyester staple fibers of regular denier, have surprisingly high resilience, which makes them especially suitable for use in pillows and cushions.

REFERENCES:
patent: 3118750 (1964-01-01), Dunlap et al.
patent: 3271189 (1966-09-01), Hofmann
patent: 3454422 (1969-07-01), Mead et al.
patent: 3499810 (1970-03-01), Wagle
patent: 3589956 (1971-06-01), Kranz et al.
patent: 3772137 (1973-11-01), Tolliver
patent: 4040371 (1977-08-01), Cooper et al.
patent: 4068036 (1978-01-01), Stanistreet
patent: 4129675 (1978-12-01), Scott
patent: 4167604 (1979-09-01), Aldrich
patent: 4199642 (1980-04-01), Cooper
Research Disclosure Journal, Sep. 1975, p. 14, No. 13717.
Fiberseal, Dacron.RTM. 99 Polyester Fiberfill by Du Pont, Jul. 19, 1977.

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