Polycrystalline diamond partially depleted of catalyzing...

Stock material or miscellaneous articles – Self-sustaining carbon mass or layer with impregnant or...

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C428S212000, C428S469000, C428S698000

Reexamination Certificate

active

06878447

ABSTRACT:
The present invention provides a superhard polycrystalline diamond or diamond-like element with greatly improved resistance to thermal degradation without loss of impact strength. Collectively called PCD elements, these elements are formed with a binder-catalyzing material in a high-temperature, high-pressure process. The PCD element has a plurality of partially bonded diamond or diamond-like crystals forming at least one continuous diamond matrix, and the interstices among the diamond crystals forming at least one continuous interstitial matrix containing a catalyzing material. The element has a working surface and a body, where a portion of the interstitial matrix in the body adjacent to the working surface is substantially free of the catalyzing material, and the remaining interstitial matrix contains the catalyzing material. This translates to higher wear resistance in cutting applications, higher heat transfer capacity in heat sink applications, and has advantages in numerous other applications including hollow dies, indentors, tool mandrels, and wear elements.

REFERENCES:
patent: 3136615 (1964-06-01), Bovenkark
patent: 3141746 (1964-07-01), DeLai
patent: 3233988 (1966-02-01), Wentorf, Jr.
patent: 4108614 (1978-08-01), Mitchell
patent: 4151686 (1979-05-01), Lee et al.
patent: 4224380 (1980-09-01), Bovenkerk et al.
patent: 4255165 (1981-03-01), Dennis et al.
patent: 4268276 (1981-05-01), Bovenkerk
patent: 4303442 (1981-12-01), Hara et al.
patent: 4311490 (1982-01-01), Bovenkerk et al.
patent: 4373593 (1983-02-01), Phaal et al.
patent: 4387287 (1983-06-01), Marazzi
patent: 4412980 (1983-11-01), Tsuji et al.
patent: 4481016 (1984-11-01), Campbell et al.
patent: 4486286 (1984-12-01), Lewin et al.
patent: 4504519 (1985-03-01), Zelez
patent: 4522633 (1985-06-01), Dyer
patent: 4525179 (1985-06-01), Gigl
patent: 4534773 (1985-08-01), Phaal et al.
patent: 4556403 (1985-12-01), Almond et al.
patent: 4560014 (1985-12-01), Geczy
patent: 4570726 (1986-02-01), Hall
patent: 4572722 (1986-02-01), Dyer
patent: 4605343 (1986-08-01), Hibbs, Jr. et al.
patent: 4606738 (1986-08-01), Hayden
patent: 4621031 (1986-11-01), Scruggs
patent: 4636253 (1987-01-01), Nakai et al.
patent: 4645977 (1987-02-01), Kurokawa et al.
patent: 4662348 (1987-05-01), Hall et al.
patent: 4664705 (1987-05-01), Horton et al.
patent: 4670025 (1987-06-01), Pipkin
patent: 4707384 (1987-11-01), Schachner et al.
patent: 4726718 (1988-02-01), Meskin et al.
patent: 4766040 (1988-08-01), Hillert et al.
patent: 4776861 (1988-10-01), Frushour
patent: 4792001 (1988-12-01), Zijsling
patent: 4793828 (1988-12-01), Burnand
patent: 4797241 (1989-01-01), Peterson et al.
patent: 4802539 (1989-02-01), Hall et al.
patent: 4807402 (1989-02-01), Rai
patent: 4828582 (1989-05-01), Frushour
patent: 4861350 (1989-08-01), Phaal et al.
patent: 4871377 (1989-10-01), Frushour
patent: 4899922 (1990-02-01), Slutz et al.
patent: 4919220 (1990-04-01), Fuller et al.
patent: 4940180 (1990-07-01), Martell
patent: 4943488 (1990-07-01), Sung et al.
patent: 4944772 (1990-07-01), Cho
patent: 4976324 (1990-12-01), Tibbitts
patent: 5027912 (1991-07-01), Juergens
patent: 5030276 (1991-07-01), Sung et al.
patent: 5092687 (1992-03-01), Hall
patent: 5116568 (1992-05-01), Sung et al.
patent: 5127923 (1992-07-01), Bunting et al.
patent: 5135061 (1992-08-01), Newton, Jr.
patent: 5176720 (1993-01-01), Martell et al.
patent: 5186725 (1993-02-01), Martell et al.
patent: 5199832 (1993-04-01), Meskin et al.
patent: 5205684 (1993-04-01), Meskin et al.
patent: 5213248 (1993-05-01), Horton et al.
patent: 5238074 (1993-08-01), Tibbitts
patent: 5264283 (1993-11-01), Waldenstrom
patent: 5337844 (1994-08-01), Tibbitts
patent: 5379853 (1995-01-01), Lockwood
patent: 5439492 (1995-08-01), Anthony et al.
patent: 5464068 (1995-11-01), Najafi-Sani
patent: 5468268 (1995-11-01), Tank et al.
patent: 5496638 (1996-03-01), Waldenstrom
patent: 5505748 (1996-04-01), Tank et al.
patent: 5510193 (1996-04-01), Cerutti et al.
patent: 5523121 (1996-06-01), Anthony et al.
patent: 5524719 (1996-06-01), Dennis
patent: 5560716 (1996-10-01), Tank et al.
patent: 5607024 (1997-03-01), Keith et al.
patent: 5620382 (1997-04-01), Cho et al.
patent: 5624068 (1997-04-01), Waldenstrom et al.
patent: 5667028 (1997-09-01), Truax et al.
patent: 5718948 (1998-02-01), Ederyd et al.
patent: 5722499 (1998-03-01), Nguyen et al.
patent: 5776615 (1998-07-01), Wong et al.
patent: 5954147 (1999-09-01), Overstreet
patent: 5979578 (1999-11-01), Packer
patent: 6009963 (2000-01-01), Chaves et al.
patent: 6126741 (2000-10-01), Jones et al.
patent: 6248447 (2001-06-01), Griffin et al.
patent: 6269894 (2001-08-01), Griffin et al.
patent: 0329954 (1983-08-01), None
patent: 0300699 (1989-01-01), None
patent: 0 617 207 (1994-03-01), None
patent: 0617207 (1994-09-01), None
patent: 0595631 (1997-04-01), None
patent: 0787820 (1997-08-01), None
patent: 0500253 (1997-11-01), None
patent: 0595830 (1998-01-01), None
patent: 0612888 (1998-07-01), None
patent: 0860518 (1998-08-01), None
patent: 2048927 (1980-12-01), None
patent: 2268768 (1994-01-01), None
patent: 232398 (1998-09-01), None
patent: WO9634131 (1996-10-01), None
patent: WO 0028106 (2000-05-01), None
Translation of Japanese Unexamined Patent Appl. No. 856-91691, “Diamond Sintering and Processing Method,” Shuji Yatsu and Tetsuo Nakai, inventors: Appl. filed May 24, 1983; Applicant: Sumitomo Electric Industries.
International Search Report for PCT/GB01/03986, dated Feb. 18, 2002.
International Search Report for PCT/GB01/02638, dated Feb. 18, 2002.

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Polycrystalline diamond partially depleted of catalyzing... does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Polycrystalline diamond partially depleted of catalyzing..., we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Polycrystalline diamond partially depleted of catalyzing... will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-3423338

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.