Polycarbonate resin pellet tank type container and...

Receptacles – For cryogenic content – Including means for withstanding or dissipating thermally...

Reexamination Certificate

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Details

C220S001500, C220S567200

Reexamination Certificate

active

06508378

ABSTRACT:

TECHNICAL FIELD OF THE INVENTION
The present invention relates to a tank type container used for filling and transporting polycarbonate resin pellets, and a method for transporting polycarbonate resin pellets using the container. More particularly, the present invention relates to a tank type container for polycarbonate resin pellets, usable for land or marine transportation of polycarbonate resin pellets, and a method for transporting polycarbonate resin pellets using the container.
PRIOR ARTS
In transporting polycarbonate resin pellets in a small volume, there is used a small container having a tetragonal tank
50
, such as shown in
FIG. 9
, or a container having, in place of the tetragonal tank
50
, a vertical, compressed drum-shaped tank. In each container, an charging inlet
51
is provided at the top end of the tank, a discharging valve
54
is provided at the bottom end of the tank via a hopper
53
, and a supporting frame
55
is provided for stabilizing the tank.
In transporting polycarbonate resin pellets in a large volume, there is used a long, horizontally placed, drum-shaped tank
57
such as shown in
FIG. 10
, which is fixed directly (with no fitting) to the dumping type bed
58
of a truck or a trailer and is provided as a so-called tank lorry.
The tank
57
has a charging tube
62
for polycarbonate resin pellets at the top of the front end and, at the bottom of the back end, a discharging tube
65
via a hopper
63
. The bed
58
can be inclined by the extension of a hydraulic cylinder
59
in such a state that the front is elevated.
PROBLEM TO BE SOLVED BY THE INVENTION
In the case of the tetragonal small container of
FIG. 9
, it is possible to produce only a small-volume container, for the strength required; therefore, a number of containers need to be mounted and transported on a truck or a trailer; this requires much labor in handling and makes low transportation efficiency. Further, to accommodate the hopper
53
and the discharging valve
54
, there are required a large space, resulting in low utilization of space.
The small container having a vertical, compressed drum-shaped tank is stronger than the tetragonal container of
FIG. 9
; however, it can not be produced so as to have a large volume because, even if it is produced in a larger diameter for a larger volume, efficient mounting thereof on the rectangular bed of a truck is difficult. Its production of the tank having a larger height is also difficult in view of the height restriction and safety of the truck or the like.
In the case of a long, drum-shaped tank
57
mounted horizontally on the bed of a tank truck of
FIG. 10
, it can be produced in a large capacity from the standpoint of the strength and the shape compatibility with the bed
58
of the truck. However, since the tank
57
is permanently fusion-bonded to the bed
58
of the truck, it is usable for land transportation but is not usable for marine transportation.
Further, since the tank
57
is mounted with no fitting, there is a high risk that the tank
57
and the belongings (e.g. a discharging tube
65
) provided on the surface thereof collide with external substances and are damaged.
Furthermore, one truck is required for one tank
57
, which is low in economical efficiency.
Polycarbonate resin pellets particularly for optical use vibrate and collide with each other by vibration during the transportation, and inevitably generate a fine powder. When such a fine powder is present in polycarbonate resin pellets for optical use to be molded in a certain amount or more, the optical disc molded therefrom has various defects as a recording material, owing to the formation of silver streaks, the generation of carbides, etc.
OBJECTS OF THE INVENTION
The objects of the present invention are to provide a tank type container of large capacity which has a sufficient strength, which can be protected from the contact of the belongings with external substances, and which can transport polycarbonate resin pellets by land or by sea efficiently while suppressing the generation of a fine powder; and a method for transporting polycarbonate resin pellets using such a container.
MEANS FOR ACHIEVING THE OBJECTS
According to the study by the present inventors, the above object of the present invention is achieved by a tank type container for polycarbonate resin pellets, comprising a long, horizontally placed, drum-shaped tank and a parallelopiped container frame surrounding the tank, wherein
the tank is provided with a charging tube at the top of the longitudinal front end, a discharging tube at the bottom of the longitudinal back end, and an air-supplying apparatus for supplying compressed air into the tank, at the outside,
the tank, the charging tube, the discharging tube and the air-supplying apparatus are accommodated in a space surrounded by the container frame,
the container frame is provided, at the bottom corners, with metal fitting members for locking engagable with a locking mechanism possessed by the bed of a trailer, and
the charging tube is projected forward and upward from the tank, the discharging tube is projected backward and upward from the tank, and when the tank is inclined in such a state that the front end is elevated, the charging tube is directed upward and the discharging tube is directed almost horizontally and backward.
The present invention also includes a tank type container according to the above, wherein the air-supplying apparatus comprises air-injecting tubes provided at the front end top of the tank and the back end bottom of the tank, an air-blowing tube connected to a compressed air source, provided at the back of the tank, and tubes for sending air under pressure, provided along the surface of the tank so as to diverge from the air-blowing tube and extend as far as each air-injecting tubes.
The present invention further includes a method for transporting polycarbonate resin pellets using the above tank type container for polycarbonate resin pellets.


REFERENCES:
patent: 3661293 (1972-05-01), Gerhard et al.
patent: 3677021 (1972-07-01), Bognaes et al.
patent: 4591064 (1986-05-01), Gerhard
patent: 4685327 (1987-08-01), Sharp
patent: 4960222 (1990-10-01), Fields, III
patent: 5282546 (1994-02-01), Bauer
patent: 5884709 (1999-03-01), Evans et al.
patent: 6340269 (2002-01-01), Stanton et al.
patent: 0289646 (1987-08-01), None
patent: 57-164086 (1956-04-01), None
patent: 53-2189 (1978-01-01), None
patent: 2-6711 (1990-02-01), None

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