Pleated filter media with embossed spacers and cross flow

Details Pleated filter media with embossed spacers and cross flow Pleated filter media with embossed spacers and cross flow

2002-05-01

2004-11-30

Spitzer, Robert H. (Department: 1724)

Gas separation

Combined or convertible

In motor vehicle

C055S497000, C055S502000, C055S511000, C055S521000, C210S487000, C210S493300

Reexamination Certificate

active

06824581

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a filter element having a filter media with embossed spacers. More particularly, the present invention is directed to a filter element having a filter media with embossed spacers which allow for cross flow of dirty air into the filter media.
BACKGROUND OF THE INVENTION
Filter elements which use filter media having spacer arrangements between panels of the media for filtering particulate bearing fluid streams are known in the art. However, the spacers tend to be inserted elements which increases the cost of filter media and can compromise the reliability of the filter media. This is because inserted spacers can become dislodged and damage the filter media if on the upstream or dirty side of the filter media. If on the clean side of the filter media, the spacers can become dislodged and possibly damage the machinery served by the filter media.
With respect to air filters for internal combustion engines, there is continuing need to increase dirt holding capacity while reducing restriction. Preferably, this is accomplished as inexpensively as possible. With respect to filters for diesel trucks, increased dirt holding capacity with acceptable restriction levels is currently only obtainable with cylindrical filters used for medium and heavy duty applications. In order to conserve space in engine compartments panel air filters are now being employed, but panel air filters have encountered the aforementioned problems of reduced dirt holding capacity and relatively high restriction. Accordingly, there is a need for improvement in panel air filters.
SUMMARY OF THE INVENTION
In view of the aforementioned considerations, a panel filter element having a pleated filter media is utilized wherein the pleated filter media has plurality of embossments with first sets of embossments projecting from the clean side of the pleats and second sets of embossments projecting from the dirty side of the pleats. Edges of the pleats are closed. Consequently, dirty air flows both transversely through the dirty-side face of the filter media and laterally between the pleats.


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