Plate-type heat exchanger

Heat exchange – Flow passages for two confined fluids – Interdigitated plural first and plural second fluid passages

Reexamination Certificate

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Details

C165S167000, C228S183000

Reexamination Certificate

active

06182746

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a plate-type heat exchanger, in particular an oil-coolant cooler for internal combustion engines, having several stacked tub-shaped heat exchanger plates, which have a plate bottom and a circumferential, beveled border and are provided with passages for the fluids, wherein the circumferential border of one heat exchanger plate rests against the circumferential border of the adjoining heat exchanger plate and is connected with it by material contact, in particular by brazing, and the plate bottom makes a transition without a step into the border.
BACKGROUND OF THE INVENTION
Such a plate-type heat exchanger is known, for example, from European Patent Publication EP 0 623 798 A1. This heat exchanger has a plurality of heat exchanger plates which are stacked on top of each other, so that their borders overlap at least partially. The individual heat exchanger plates are connected with each other in that the plate packages are soldered together in a vacuum furnace. In the process, the brazing material of the plated heat exchanger plates is melted, but the creation of embedded oxides cannot be ruled out. Furthermore, large overlapping areas in general have the disadvantage of having long degassing paths, so that gas could possibly be embedded during brazing. Large overlapping areas have the further disadvantage that component tolerances have a disadvantageous effect on the gap conditions, since possibly the optimal contact between the borders is no longer assured.
A plate-type heat exchanger is known from European Patent Publication EP 0 742 418 A2, in connection with which it has been attempted to overcome these disadvantages in that the plate bottom makes a transition via a shoulder into the border. If the individual heat exchanger plates are stacked on top of each other, the plate bottom of one heat exchanger plate rests on the shoulder of the adjoining lower heat exchanger plate, so that in this way overlapping areas are created, which have a relatively small surface, or respectively short degassing paths. The border adjoining the shoulder and projecting toward the outside is not important when brazing the individual heat exchanger plates together.
A plate-type heat exchanger is known from European Patent Publications EP 0 258 236 B1 and EP 0 551 545 A1, wherein the heat exchanger plates have a border which is alternatingly beveled several times, so that it has shoulder-like contact faces. As in European Patent Publication EP 0 742 418 A2, the plate bottoms of the adjoining heat exchanger plates are placed on these shoulders, so that a definite contact between two adjoining heat exchanger plates is assured.
OBJECT AND SUMMARY OF THE INVENTION
Based on European Patent Publication EP 0 623 798 A2, it is the object of present invention to make a plate-type heat exchanger available, which has a relatively simple structure and wherein the danger of incorrect brazed spots is reduced, and wherein tolerances of the heat exchanger plates have less serious consequences.
This object is attained in accordance with the present invention in that the border has a continuous or discontinuous curvature and, starting at the heat exchanger plate, the curvature is directed obliquely outward and always points in only one direction.
Thus, the plate-type heat exchanger in accordance with the present invention has heat exchanger plates having a border which adjoins the plate bottom without a shoulder and which is not level, but curved. In this case the curvature always extends in one direction, namely from the inside to the outside, so that the heat exchanger plate is opened. An advantage is achieved by means of the outwardly curved border, in that the overlapping areas of adjoining borders are relatively short, so that during brazing the pressure forces have a stronger effect than with large overlapping areas. The degassing paths are shortened because of this reduced joint gap, and because of the increased joining forces, larger frictional forces are created during the brazing process so that, for one, the brazing material is better displaced, and for another, oxide layers are better torn open. A further advantage is seen to reside in the fact that, because of the curved border, the entire heat exchanger plate per se has increased stability, and component tolerances, deviations from measurement and joining errors no longer have such a disadvantageous effect on the brazing conditions, since the contact faces between two borders are considerably reduced.
In a further development it has been provided that the transition area from the plate bottom to the border of one heat exchanger plate rests against the inner face of the border of an adjoining heat exchanger plate. The soldered connection is therefore located in the transition area from the plate bottom to the border, so that the forces being generated by the interior pressure in the plate-type heat exchanger can be absorbed considerably better than by brazed connections, which are located at the free end of the border. The plate-type heat exchanger is safer as a whole because of the improved pressure stability.
It is provided by a variant of the present invention that adjoining borders diverge in the direction of their free longitudinal edges. In this way it is possible for the displaced brazing material to escape more easily out of the brazing gap during brazing, and it is collected in the form of a hollow throat in the diverging area.
In accordance with an exemplary embodiment it is provided that in case of a continuously curved border, the radius of curvature is constant. However, continuously curved borders are also conceivable in which the radius of curvature varies, in particular decreases from the plate bottom toward the free longitudinal edge. In this way the gap between two adjoining borders opens continuously.
With a discontinuously curved border, at least one kink line is provided, which extends in the longitudinal direction of the border. Preferably two such kink lines are provided on the border, through which the border is continuously displaced further and further outward. However, the curvature always extends in one direction.
Further advantages, characteristics and details ensue from the following description, in which three particularly preferred exemplary embodiments have been described in detail, making reference to the drawings. In this case the characteristics represented in the drawings and mentioned in the specification as well as in the claims can be essential for the invention respectively individually on their own or in any arbitrary combination.


REFERENCES:
patent: 5291945 (1994-03-01), Blomgren et al.
patent: 5462113 (1995-10-01), Wand
patent: 5924484 (1999-07-01), Andersson et al.
patent: 5931219 (1999-08-01), Kull et al.
patent: 9309741 (1993-10-01), None
patent: 19517174C1 (1996-06-01), None
patent: 0258236B1 (1990-10-01), None
patent: 0551545A1 (1993-07-01), None
patent: 0611941A2 (1994-08-01), None
patent: 0623798A2 (1994-11-01), None
patent: 0742418A2 (1996-11-01), None
patent: WO 91/17404 (1991-11-01), None
patent: WO 92/11501 (1992-07-01), None
patent: WO 97/15797 (1997-05-01), None

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