Plasma sprayed MCrAlY coating

Stock material or miscellaneous articles – All metal or with adjacent metals – Composite; i.e. – plural – adjacent – spatially distinct metal...

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148 4, 427 34, 427367, 427405, 428652, 428667, 4273839, B32B 1500

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active

042463238

ABSTRACT:
An article with an improved MCrAlY coating is disclosed wherein a plasma sprayed MCrAlY coating is provided with a metallic envelope and then hot isostatically pressed to densify the coating and interdiffuse the envelope. Thus, the substrate is provided with a coating which in its bulk is the densified plasma coating with an outer surface zone which is enriched in a metal which enhances the oxidation-corrosion protective properties of the coating. Preferred coatings have a standard CoCrAlY bulk with a metal-enriched surface zone of about 0.02 mm depth. When aluminum is added the surface zone is comprised by weight percent of about 60 Co, 20 Cr and 22 Al. With chromium the surface zone is about 50 Co, 43 Cr and 8.5 Al.

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