Plasma arc sintering of silicon carbide

Plastic and nonmetallic article shaping or treating: processes – Including step of generating heat by friction

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156DIG64, 373 18, 373 19, 419 57, 423345, 432 13, 501 88, F27B 904

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046769404

ABSTRACT:
A process for the sintering of silicon carbide refractory or ceramic articles using plasma arc gases. In the process of the invention, a formed silicon carbide article is heated in a plasma fired furnace to a sintering temperature of between 2000.degree. C.-2500.degree. C. at a heating rate of 300.degree. C./hr-2000.degree. C./hr, and held at the sintering temperature for 0.1-2 hours. The enthalpy of the plasma gas is 2000 BTU/lb-4000 BTU/lb, when nitrogen is used as the plasma gas. The total cycle time for the process of the invention, including cooling and loading, is 1.5-20 hours. Silicon carbide articles, produced in accordance with the invention, have high strength, high density, high corrosion resistance and high dimensional stability.

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