Plasma addressed liquid crystal display device

Electric lamp and discharge devices: systems – Plural power supplies – Plural cathode and/or anode load device

Reexamination Certificate

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Details

C315S169300, C313S495000, C313S582000

Reexamination Certificate

active

06479945

ABSTRACT:

BACKGROUND OF THE INVENTION
This invention relates to a plasma addressed liquid crystal (PALC) device.
U.S. Pat. No. 5,077,553 discloses apparatus for addressing data storage elements. A practical implementation of the apparatus shown in U.S. Pat. No. 5,077,553 is illustrated schematically in
FIG. 1
of the accompanying drawings.
The display panel shown in
FIG. 1
comprises, in sequence from below, a polarizer
2
, a lower substrate
4
, ribs
6
, a cover sheet
8
(commonly known as a microsheet), a layer
10
of electro-optic material, an array of parallel transparent data drive electrodes (only one of which, designated
12
, can be seen in the view shown in FIG.
1
), an upper substrate
14
carrying the data drive electrodes, and an upper polarizer
16
. In the case of a color display panel, the panel includes color filters (not shown) between the layer
10
and the upper substrate
14
. The panel may also include layers for improving viewing angle and for other purposes. The ribs
6
define multiple parallel channels
20
between the lower substrate and the cover sheet. The channels
20
are filled with an ionizable gas, such as helium. An anode
24
and a cathode
26
are provided in each of the channels
20
. The channels
20
are orthogonal to the data drive electrodes and the region where a data drive electrode crosses a channel (when viewed perpendicularly to the panel) forms a discrete panel element
28
. Each panel element can be considered to include elements of the layer
10
and the lower and upper polarizers
2
and
16
. The region of the upper surface of the display panel that bounds the panel element constitutes a single pixel
30
of the display panel.
When the anode
24
in one of the channels is connected to a reference potential and a suitably more negative voltage is applied to the cathode
26
in that channel, the gas in the channel forms a plasma which provides a conductive path to the reference potential at the lower surface of the cover sheet
6
. If a data drive electrode is at the reference potential, there is no significant electric field in the volume element of electro-optic material in the panel element at the crossing of the channel and the data drive electrode and the panel element is considered to be off, whereas if the data drive electrode is at a substantially different potential from the reference potential, there is a substantial electric field in that volume element of electro-optic material and the panel element is considered to be on.
It will be assumed in the following description, without intending to limit the scope of the claims, that the lower polarizer
2
is a linear polarizer and that its plane of polarization can be arbitrarily designated as being at 0° relative to a reference plane, that the upper polarizer
16
is a linear polarizer having its plane of polarization at 90°, and that the electro-optic material rotates the plane of polarization of linearly polarized light passing therethrough by an angle which is a function of the electric field in the electro-optic material. When the panel element is off, the angle of rotation is 90°; and when the panel element is on, the angle of rotation is zero.
The panel is illuminated from the underside by an extended light source
34
which emits unpolarized white light. A rear glass diffuser
18
having a scattering surface may be positioned between the light source and the panel in order to provide uniform illumination of the panel. The light that enters a given panel element from the source is linearly polarized at 0° by the lower polarizer
2
and passes sequentially through the channel member
4
, the channel
20
, the cover sheet
6
, and the volume element of the electro-optic material toward the upper polarizer
16
and a viewer
32
. If the panel element is off, the plane of polarization of linearly polarized light passing through the volume element of electro-optic material is rotated through 90°, and therefore the plane of polarization of light incident on the upper polarizer element is at 90°. The light is passed by the upper polarizer element and the pixel is illuminated. If, on the other hand, the panel element is on, the plane of polarization of the linearly polarized light is not changed on passing through the volume element of electro-optic material. The plane of polarization of light incident on the upper polarizer element is at 0° and therefore the light is blocked by the upper polarizer element and the pixel is dark. If the electric field in the volume element of electro-optic material is intermediate the values associated with the panel element being off and on, light is passed by the upper polarizer element with an intensity which depends on the electric field, allowing a gray scale to be displayed.
In one practical implementation of the PALC display panel, the nominal pitch of the channels is about 400 &mgr;m. Some references suggest that depth of the channel of a PALC device must be at least about 0.75 of the channel width. Other references suggest that the depth of the channel must be at least about 0.75 of the electrode spacing. Regardless of whether the minimum depth of the channel is determined by the channel width or the electrode spacing, all references agree that in the case of a panel in which the channels are at a pitch of 400 &mgr;m the depth of the channel is well over 100 &mgr;m.
The ribs may be formed by a thick film screen printing process. The maximum thickness of material that can be deposited in a single pass of a conventional thick film screen printing process is about 10-20 &mgr;m which implies-that in the case of the channels having a depth of over 100 &mgr;m the ribs must be built up over at least five and as many as ten passes of the printing process. This is time consuming and may give rise to difficulty with respect to registration of the printing screen on successive passes of the printing process.
A discharge that is initiated in an ionizable gas between two electrodes that are both exposed to the gas is known as a DC discharge. The conventional display panel shown in
FIG. 1
employs a DC discharge. A discharge can be initiated in an ionizable gas even if at least one of the electrodes is electrically insulated from the ionizable gas. Such a discharge is known as an AC discharge. A PALC device that employs an AC discharge is referred to as an AC PALC device.
SUMMARY OF THE INVENTION
It has been found that an AC PALC device can be operated with channels that are much shallower than indicated by the constraint that the depth of the channel be at least 0.75 of the channel width or electrode spacing. In particular, an AC PALC device having a channel pitch greater than 400 &mgr;m has been operated with a channel depth of only 30 &mgr;m.
In accordance with a first aspect of the invention there has been provided a PALC panel comprising a substrate, at least two plasma electrodes on an upper surface of the substrate, a layer of insulating material over the plasma electrodes, a cover sheet spaced from the layer of insulating material, ionizable gas between the cover sheet and the layer of insulating material, an array of data drive electrodes, and a layer of electro-optic material between the data drive electrodes and the cover sheet, and wherein the cover sheet is spaced from the layer of insulating material at a distance of less than about 50 &mgr;m.
In accordance with a second aspect of the invention there has been provided a PALC panel comprising a substrate, at least two plasma electrodes on an upper surface of the substrate at a spacing S, a layer of insulating material over the plasma electrodes, a cover sheet spaced from the layer of insulating material at a distance D, ionizable gas between the cover sheet and the layer of insulating material, an array of data drive electrodes, and a layer of electro-optic material between the data drive electrodes and the cover sheet, and wherein D is substantially less than 0.75 S.
In accordance with a third aspect of the invention there has been provided a PALC panel comprising a substrate, at le

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