Compositions: coating or plastic – Materials or ingredients – Pigment – filler – or aggregate compositions – e.g. – stone,...
Reexamination Certificate
2000-11-28
2003-10-14
Green, Anthony J. (Department: 1755)
Compositions: coating or plastic
Materials or ingredients
Pigment, filler, or aggregate compositions, e.g., stone,...
C106S031900, C106S403000, C106S415000, C106S446000, C106S457000, C106S475000, C106S479000, C106S482000
Reexamination Certificate
active
06632275
ABSTRACT:
The present invention relates to pigment mixtures consisting of at least two components, component A being SiO
2
flakes coated with one or more metal oxides and/or metals and component B being one or more coated or uncoated special-effect pigments, and to their use in varnishes, paints, printing inks, plastics and cosmetic formulations.
With platelet-shaped pigments, hiding power and gloss are often difficult to realize simultaneously to a satisfactory extent. For instance, SiO
2
flakes or mica platelets covered with one or more thin metal oxide layers feature interference colors and a high luster but at the same time, owing to the transparent substrate, feature high transparency and hence a comparatively poor hiding power.
Thus EP 0 562 329 discloses a pigment mixture comprising iron oxide-coated aluminum flakes in combination with iron oxide-coated mica pigments.
DE-A-42 40 511 discloses a pigment mixture which consists of an interference pigment and a platelet-shaped color pigment. The interference pigment comprises metal oxide-coated mica flakes or SiO
2
flakes, and the color pigment can be colored, uncoated SiO
2
flakes. This pigment mixture is incorporated into coating materials, printing inks or plastics.
The object of the present invention is to provide a pigment mixture which is notable for relatively high hiding power and which lends itself well to incorporation into the respective system in which it is used, and for which at the same time a separation of pigment/colourant in the system is largely ruled out.
Surprisingly, a pigment mixture has now been found which has none of the disadvantages indicated above. The pigment mixture of the invention consists of at least two components, component A being SiO
2
flakes coated with one or more metal oxides and/or metals and component B being one or more special-effect pigments. The admixture of the special-effect pigments to the coated SiO
2
flakes is able to give the systems in which they are used a multiple flop, the color effect is intensified, and new color effects are achieved.
The invention thus provides a pigment mixture consisting of at least two components, component A being SiO
2
flakes coated with one or more metal oxides and component B being one or more special-effect pigments.
The invention likewise provides the formulations, such as paints, varnishes, printing inks, plastics, agricultural films and cosmetic formulations, which comprise the pigment mixture of the invention.
The coated SiO
2
flakes can be mixed in any proportion with the special-effect pigments. The ratio of component A to component B is preferably from 1:10 to 10:1, in particular from 3:1 to 5:1.
The SiO
2
flakes preferably produced on a continuous belt in accordance with WO 93/08237 are based on a platelet-shaped, transparent matrix and generally possess a thickness of between 0.1 and 5 &mgr;m, in particular between 0.2 and 2.0 &mgr;m. The extent in the two other dimensions is usually between 1 and 250 &mgr;m, preferably between 2 and 100 &mgr;m and, in particular, between 5 and 40 &mgr;m. The SiO
2
flakes are provided with one or more metal oxide layers and/or metal layers. Examples of suitable metal oxides or metal oxide mixtures are titanium dioxide, zirconium oxide, zinc oxide, iron oxides and/or chromium oxide, especially TiO
2
and/or Fe
2
O
3
. The SiO
2
flakes can be coated as described, for example, in WO 93/08237 (wet chemical coating) or DE-A-196 14 637 (CVD process).
Instead of the outer metal oxide layer a semitransparent layer of metal can be used. Suitable metals for this are, for example, Cr, Ti, Mo, W, Al, Cu, Ag, Au and Ni. Prefered pigments have the following layer structure: SiO
2
flakes+metal+SiO
2
+metal oxide.
To induce special colour effects, fine particles in the nanometre size range can be incorporated additionally into the metal oxide layers of high or low refractive index. Examples of suitable candidates are finely divided TiO
2
or finely divided carbon (carbon black) with particle sizes in the range 10-250 nm. A controlled influence can be exerted on luster and hiding power by virtue of the light-scattering properties of such particles. Preferably, the SiO
2
flakes are coated with one or more metal oxides.
Suitable components B for the pigment mixture of the invention are all special-effect pigments familiar to the skilled worker in the effect pigment sector, examples being metal effect pigments, such as aluminum, copper, zinc, tin and their alloys. Aluminum and gold bronze alloys are preferably to be mentioned, especially those having a particle size of from 2 to 40 &mgr;m. The pigment mixtures of the invention preferably comprise coated platelet-shaped iron oxide, aluminum flakes or coated aluminum flakes. Special-effect pigments of this kind are marketed by BASF under the name Paliocrom®, by Eckart-Werke under the name Standard®, and by the company Flex. Mention should also be made of pearl luster pigments, Al
2
O
3
flakes coated with metal oxides, such as TiO
2
or Fe
2
O
3
, for example, graphite platelets, BiOCl or glass flakes.
Pearl luster pigments, mica flake pigments coated with one or more metal oxides, are obtainable, for example, from Merck KGaA, Darmstadt, under the trade name Iriodin®. The latter pigments are known, for example, from the German Patents and Patent Applications 14 67 468, 19 59 998, 20 09 566, 22 14 545, 22 15 191, 22 44 298, 23 13 331, 25 22 572, 31 37 808, 31 37 809, 31 51 343, 31 51 354, 31 51 355, 32 11 602 and 32 53 017. Mica pigments coated with TiO
2
and/or Fe
2
O
3
are employed in particular. As phyllosilicate both natural and synthetic mica are suitable.
The pigment mixture of the invention is simple and easy to handle. The pigment mixture can be incorporated into the system in which it is used by simple stirring. Laborious milling and dispersing of the pigments is not necessary.
The pigment mixture of the invention can be used for pigmenting coating materials, printing inks, plastics, agricultural films, button pastes, for the coating of seed, for the colouring of food, coatings of medicaments or cosmetic formulations. The concentration of the pigment mixture in the system in which it is to be used for pigmenting is generally between 0.01 and 50% by weight, preferably between 0.1 and 5% by weight, based on the overall solids content of the system. This concentration is generally dependent on the specific application.
Plastics comprising the pigment mixture of the invention in amounts of from 0.1 to 50% by weight, in particular from 0.5 to 7% by weight, are frequently notable for a particular sparkle effect.
In the coating sector, especially in automotive finishing, the pigment mixture is employed in amounts of 0.5-10% by weight. The proportion in which the coated SiO
2
flakes are mixed with component B, especially coated or uncoated aluminum flakes, depends on the desired effect. The SiO
2
flakes are preferably employed with component B in a ratio of 5:1, in particular of 3:1. In the coating material, the pigment mixture of the invention has the advantage that the desired colour flop effect is obtained by a single-layer coating (one-coat systems or as a basecoat in a two-coat system). This colour flop is extremely pronounced even under diffuse light. In comparison with coatings which comprise an interference pigment rather than the coated SiO
2
flakes, coatings with the pigment mixture of the invention exhibit a marked depth effect and a glitter effect and also a strong colour flop.
In the pigmentation of binder systems, for example for paints and printing inks for intaglio, offset or screen printing, pigment mixtures consisting of coated SiO
2
flakes with Stapa®—aluminum and gold bronze pastes from Eckart-Werke—have proven particularly suitable. The pigment mixture is incorporated into the printing ink in amounts of 2-50% by weight, preferably 5-30% by weight and, in particular, 8-15% by weight. The mixing ratio of component A to component B is preferably in the range from 1:10 to 10:1. The printing inks comprising the pigment mixture of
Munz Johann
Osterried Karl
Schoen Sabine
Schül Norbert
Vogt Reiner
Green Anthony J.
Merck Patent Gesellschaft mit Beschränkter Haftung
Millen White Zelano & Branigan P.C.
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