Electricity: motive power systems – Induction motor systems – Reversing
Reexamination Certificate
1998-09-25
2002-08-13
Ro, Bentsu (Department: 2837)
Electricity: motive power systems
Induction motor systems
Reversing
C318S781000
Reexamination Certificate
active
06433505
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a control circuit for an inductor motor and, in particular, to a control circuit that functions as a phase shifting network and enables a motor to run more smoothly by producing current and voltage waveforms within the respective motor phases that are smoother, more equal and less subject to harmonic distortion.
2. Disclosure of Related Art
A conventional control circuit 
10
 for use as a phase shifting network in a two-phase inductor motor is shown in FIG. 
2
A. Circuit 
10
 includes a resistor 
12
 and a capacitor 
14
 connected in series between a pair of motor phases 
16
, 
18
. Each of motor phases 
16
, 
18
 includes a motor phase coil 
20
, 
22
, respectively. A directional switching device 
24
 is used to control the sequence of energization of phase coils 
20
, 
22
. 
FIGS. 3A-6A
 illustrate the various current and voltage waveforms present in motor phases 
16
, 
18
 during operation of a motor incorporating circuit 
10
. In particular, 
FIGS. 3A and 5A
 illustrate current and voltage waveforms, respectively, present in motor phases 
16
, 
18
 during normal operation of the motor. 
FIGS. 4A and 6A
 illustrate current and voltage waveforms, respectively, present in motor phases 
16
, 
18
 as a breakdown in motor torque is about to occur. The current and voltage waveforms for phase 
16
 of circuit 
10
 are shown in a solid line while the current and voltage waveforms for phase 
18
 of circuit 
10
 are shown in broken line. It should be noted that 
FIGS. 3A-6A
 illustrate energization of phases 
16
, 
18
 in the sequence 
16
−>
18
 (i.e., with the current and voltage waveforms of phase 
18
 phase-shifted relative to phase 
16
). As illustrated in 
FIGS. 3A-6A
, the current and voltage waveforms within each individual phase 
16
, 
18
 of circuit 
10
 are subject to relatively large variations in magnitude. Moreover, the magnitude of the current and voltage within phase 
16
 varies significantly from the magnitude of the current and voltage, respectively, within phase 
18
. Finally, the voltage in phases 
16
, 
18
 is at times subject to a relatively large amount of harmonic distortion as shown in FIG. 
6
A. These deficiencies result in torque pulses within a motor incorporating circuit 
10
, thereby causing the velocity of the motor to modulate and the motor to run rough.
There is thus a need for a control circuit for a motor that will minimize or eliminate one or more of the above-mentioned deficiencies.
SUMMARY OF THE INVENTION
The present invention provides a control circuit for use as a phase shifting network in a motor such as an inductor motor.
An object of the present invention is to provide a control circuit for a motor that will reduce velocity modulation in the motor and thereby enable smoother operation of the motor.
Related objects of the present invention are to provide a control circuit for a motor that will produce current and voltage waveforms within the motor phases that are smoother, more equal, and less subject to harmonic distortion as compared to the current and voltage waveforms generated by conventional control circuits.
A control circuit for a motor in accordance with the present invention includes a first motor phase having a first resistor connected in series with a first phase coil of the motor. The circuit further includes a second motor phase having a second resistor connected in series with a second phase coil of the motor. Finally, the circuit includes a capacitor connected between the first and second motor phases.
A control circuit in accordance with the present invention smooths the current and voltage waveforms within the motor phase coils by reducing the non-linear characteristics of the motor. First, the control circuit reduces the maximum operating voltage of the motor thereby preventing the magnetic structure of the motor from saturating. Second, the addition of linear impedance devices such as resistors in series with each phase coil makes the motor more linear than the motor alone. A control circuit in accordance with the present invention also equalizes the magnitude of the current in the motor phases coils—thereby producing a smoother running motor—by equalizing the circuit impedance between the phases of the motor. In a conventional phase shifting network such as circuit 
10
 in 
FIG. 2A
, the impedance between phases 
16
, 
18
 differs by the impedance of a resistor 
12
 and a capacitor 
14
. In the inventive control circuit, the difference in impedance between the phases is limited to the impedance of the capacitor (because both phases include a resistor).
The inventive control circuit has several additional advantages as compared to conventional control circuits. First, the inventive circuit results in a lower operating voltage for the motor, thereby allowing the use of wire of various diameters within the motor phases. The use of larger diameter wire can be advantageous because larger diameter wire is easier to wind and to terminate. Second, the inventive circuit enables the motor to run cooler for a given supply voltage as compared to conventional circuits. Finally, the inventive circuit enables a motor to start loads having a larger inertia as compared to conventional circuits.
These and other features and objects of this invention will become apparent to one skilled in the art from the following detailed description and the accompanying drawings illustrating features of this invention by way of example.
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Catalog ACDC496, “Superior Slo-Syn® DC Step Motors, Gearmotors, and AC Synchronous Motors” Dana Corporation, p. AC-3.
“Design Engineer's Guide to DC Stepping Motors”, Dana Corporation, p. 5 (1992).
Dudley, Jr. Willis
Lenzing Richard S.
Saman, Jr. Michael
Greer Burns & Crain Ltd.
Ro Bentsu
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