Phase separated composite materials

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505731, 505816, 20419215, 20419224, 428548, 428551, 428553, 428558, 428559, 428554, H01B 1202, H01L 2700, C23C 1434, B22F 704

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051589338

ABSTRACT:
A method of forming a phase-separated composite material which utilizes sputtering in a thermal gradient at relatively high sputtering pressures generally above about 0.1 Torr sufficient to produce nanoscale particles which are embedded in a continuous phase matrix produced by normal sputtering. This method avoids the alloying and/or compound formation which prevents preparation of phase-separated composites by conventional co-sputtering, and the invention thus enables particulate composites to be formed from entirely new classes of materials. Microhardness testing shows that the phase-separated composites produced by the present invention have an increased hardness compared to the pure matrix material.

REFERENCES:
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patent: 4484995 (1984-11-01), Pirich et al.
patent: 4496450 (1986-01-01), Hitotsuyanagi et al.
Holtz, et al., Enhanced magnetic anisotropy at the percolation threshold of Fe-SiO.sub.2 composite thin films, Dec. 19, 1989, pp. 943-945.
Chow, et al., Alternative approach to nanocomposite syntheis by sputtering, Appl. Phys. Lett., vol. 56, No. 19 Feb. 27, 1990, pp. 1953-1955.
Granqvist et al., "Ultrafine Metal Particles", J. Appl. Phys., vol. 47, No. 5 pp. 2200-2219 (1976).

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