Stock material or miscellaneous articles – Web or sheet containing structurally defined element or... – Physical dimension specified
Reexamination Certificate
2002-08-23
2004-09-21
Rickman, Holly (Department: 1773)
Stock material or miscellaneous articles
Web or sheet containing structurally defined element or...
Physical dimension specified
C428S690000, C428S690000, C428S690000, C428S216000, C428S900000, C427S128000, C427S131000, C204S192200
Reexamination Certificate
active
06794028
ABSTRACT:
BACKGROUND
As a technique for achieving a high density magnetic recording, a perpendicular magnetic recording has been targeted as an alternative to a conventional longitudinal magnetic recording. In a magnetic recording layer of a perpendicular magnetic recording medium, a crystalline film of CoCr alloy having a hexagonal closest packed (hcp) crystal structure principally has been studied. To make a perpendicular magnetic recording possible, the crystal alignment is controlled so that the c-axis of each crystal grain is perpendicular to the film surface, i.e., the c-plane parallel to the film surface. For addressing a higher recording density in a perpendicular magnetic recording medium, attempts have been made to minimize the grain size and to reduce the dispersion of the grain size of the CoCr alloy composing the magnetic recording layer, and to reduce magnetic interaction between crystal grains.
A technique has been proposed to achieve a high density recording in a longitudinal magnetic recording medium by reducing magnetic interaction between crystal grains, in which a layer of nonmagnetic and non-metallic substance such as oxide or nitride, is formed at the grain boundary of a crystal grain composing a magnetic recording layer. This magnetic layer is called “a granular magnetic layer,” and disclosed in Japanese Unexamined Patent Application Publication Hei 8-255342 and U.S. Pat. No. 5,679,473, for example. The magnetic grains in the granular magnetic layer are three dimensionally isolated with each other by the nonmagnetic and non-metallic grain boundary. Since magnetic interaction between magnetic grains decreases, “zigzag domain wall” in the transition region of a recording bit is suppressed, which is considered to result in noise reduction.
On this background, the use of the granular magnetic layer has been proposed in the magnetic recording layer of a perpendicular magnetic recording medium. For example, IEEE Trans. Mag., vol. 36, p. 2393(2000) discloses a perpendicular magnetic recording medium that comprises an underlayer of ruthenium (Ru) and a magnetic layer of a CoPtCrO alloy having a granular structure. The document shows that the c-axis alignment of crystal grains composing the magnetic layer enhances as the ruthenium underlayer becomes thicker, bringing about improvement in magnetic characteristics and electromagnetic conversion performances of the magnetic recording layer. However, the thickness of the ruthenium (Ru) underlayer of at least 40 nm is necessary to obtain a granular perpendicular magnetic recording medium that exhibits excellent characteristics.
A so-called double-layered perpendicular magnetic recording medium has been proposed, where a soft magnetic backing layer is provided under the magnetic recording layer to enhance sharpness of the magnetic field produced at the head position. To achieve a high density recording in a magnetic recording medium with this structure, it is considered essential that the thickness of the nonmagnetic layer provided between the magnetic recording layer and the soft magnetic layer be 20 nm or thinner. This places a restriction on the magnetic recording medium. Even in a structure without the soft magnetic backing layer, it is desirable for the thickness of the ruthenium underlayer to be thin from the viewpoint of reducing the manufacturing cost since ruthenium is an expensive rare metallic element.
Accordingly, there is a need for a perpendicular magnetic recording medium that exhibits excellent magnetic characteristics and superior electromagnetic conversion performance at a low cost. The present invention addresses this need.
SUMMARY OF THE INVENTION
The present invention relates to a perpendicular magnetic recording medium and a method of manufacturing the recording medium. In particular, the present invention relates to a perpendicular magnetic recording medium that can be mounted on an external memory of a computer or other magnetic recording apparatus, and to a method of manufacturing such a recording medium.
According to one aspect of the present invention, a perpendicular magnetic recording medium has a nonmagnetic substrate, and at least a seed layer, a nonmagnetic underlayer, a magnetic layer, and a protective film sequentially laminated on the substrate. The magnetic layer can be composed of ferromagnetic crystal grains and nonmagnetic grain boundaries mainly composed of oxide. The nonmagnetic underlayer can be composed of a metal or an alloy having a hexagonal closest-packed (hcp) crystal structure. The seed layer can be composed of a metal or an alloy having a face-centered cubic (fcc) crystal structure. The nonmagnetic substrate can be composed of a plastic resin.
The hexagonal closest-packed (hcp) crystal structure composing the nonmagnetic underlayer can control the crystal alignment of the granular magnetic layer. The metal composing the nonmagnetic underlayer can be selected from Ti, Re, Ru, and Os, and the alloy composing the nonmagnetic underlayer can contains at least one element selected from Ti, Re, Ru, and Os.
The face-centered cubic (fcc) crystal structure composing the seed layer can control the crystal alignment of the underlayer. The metal composing the seed layer can be selected from Cu, Au, Pd, Pt, and Ir. The alloy composing the seed layer can contain at least an element selected from Cu, Au, Pd, Pt, and Ir, or can contain at least Ni and Fe.
A nonmagnetic alignment control layer can be further provided between the seed layer and the nonmagnetic substrate. The nonmagnetic alignment control layer can be composed of a metal or an alloy that has a body-centered cubic (bcc) crystal structure or an amorphous structure. The metal composing the nonmagnetic alignment control layer can be selected from Nb, Mo, Ta, and W. The alloy composing the nonmagnetic alloy can contain at least one element selected from Nb, Mo, Ta, and W. A material having an amorphous structure such as NiP or CoZr also can be used.
According to another aspect of the present invention, a method of manufacturing a perpendicular magnetic recording medium comprises the steps of depositing the layers and the film of the perpendicular magnetic recording medium described above. Each of the steps of depositing these layers and the film can be carried out while the temperature of the nonmagnetic substrate is lower than 80° C. or without preheating the nonmagnetic substrate.
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US RE37,748, 6/2002, Chen et al. (withdrawn)*
JPO Abstract Translation of JP 02-227814-A (Clipped Image No. JP402227814A).*
English Translation of JP 02-227814-A (Doc. ID: PTO 02-3726).*
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“High Performance CoPtCrO Single Layered Perpendicular Media with No Recording Demagnetization”; Oikawa et al.:IEEE TRansactions on Magnetics, vol. 36, No. 5; Sep. 2000; pp. 2393-2395.
U.S. patent application Ser. No. 10/227,622, Uwazumi et al., filed on Aug. 2002.
Nakamura Miyabi
Oikawa Tadaaki
Sakai Yasushi
Uwazumi Hiroyuki
Fuji Electric & Co., Ltd.
Rickman Holly
Rossi & Associates
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