Permanent panelized mold apparatus and method for casting monoli

Static structures (e.g. – buildings) – Facers; e.g. – modules – mutually bonded by internal settable... – Laterally related modules; e.g. – back-to-back

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52428, 522931, 52294, 5230912, 52698, E04B 244

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active

058602623

ABSTRACT:
A permanent mold apparatus for accepting concrete, and a method of casting buildings and large dimensioned structures monolithically in situ. The mold apparatus encases the monolithic concrete structure, insulates the walls of the cast in situ concrete structure, and provides false ceilings under floor and roof slabs. The concrete is cast continuously to fill the mold apparatus to produce a homogeneous, jointless, protectively encased concrete structure. The mold apparatus includes self supporting panelized footing and foundation assemblies, cavity wall assemblies, column assemblies, truss-girder floor and roof slab platform support assemblies, and internal partition assemblies comprised of interlocking hollow panel members, end plates, perforated tie plates and connecting hubs that mechanically bond together to form a self-supporting, watertight, insulated permanent mold with openings and cavities and platforms into and onto which concrete fill is cast continuously in situ to produce a homogeneous, jointless concrete structure permanently encased and protected by the mold apparatus. The only part of the finished concrete structure not encased may be the floor and roof surfaces. The connection joints of the various panel and connecting members of the mold apparatus are interlocking tongue and grooves which removably slide into one another longitudinally but prevent disconnection in direction other than the longitudinal direction. Flexible filaments are provide that extend outwards from the ends of protruding tongue elements in the interlocking key/keyway assemblies to provide a water tight seal.

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patent: 5459971 (1995-10-01), Sparkman
patent: 5625989 (1997-05-01), Brubaker et al.
patent: 5701710 (1997-12-01), Tremelling

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