Permanent mold casting of reactive melt

Metal founding – Process – Shaping liquid metal against a forming surface

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164 65, 164138, 164493, 164494, 164495, B22D 1804, B22D 1806, B22D 2100

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active

052879100

ABSTRACT:
Titanium based and nickel based castings are made by casting a suitable melt having a relatively low melt superheat into a mold cavity defined by one or more low carbon steel or titanium mold members where the melt solidifies to form the desired casting. The melt super-heat is limited so as not to exceed about 150.degree. F. above the liquidus temperature of the particular melt being cast. For a steel mold, one or more titanium melt inlet-forming members are provided for cooperating with the steel mold members to form an melt ingate that communicates to the mold cavity for supplying the melt thereto in a manner to avoid harmful iron contamination of the melt during casting. The mold body-to-mold cavity volume ratio is controlled between 10:1 to 0.5:1 to minimize casting surface defects and mold wear/damage.

REFERENCES:
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patent: 3005246 (1961-10-01), Murphy et al.
patent: 3779816 (1973-12-01), Mao
patent: 3849879 (1974-11-01), Kuchek
patent: 4907642 (1990-03-01), Gabis et al.
patent: 5065809 (1991-11-01), Sato et al.
patent: 5119865 (1992-06-01), Mae et al.

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