Perforator

Details Perforator Perforator

2000-07-27

2002-01-01

Peterson, Kenneth E. (Department: 3724)

Cutting

Processes

Plural cutting steps

C083S076900, C083S620000, C083S948000

Reexamination Certificate

active

06334378

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a perforator for making perforations along at least one lateral side of a continuous strip of photographic film, or the like, within a limited longitudinal section thereof.
2. Description of the Related Art
Conventional 35 mm, or 135-type, photographic film (ISO 135: 1979) has perforations formed at constant intervals along the entire length thereof, for example, as shown in FIG.
25
. Perforators for making such continuous perforations
10
are disclosed in JPA 61-214999 and JPU 4-2800, for example.
Known perforators have a measuring feeder for feeding the continuous film by a given length into a die set mechanism. The die set mechanism sandwiches the fed portion of the continuous film to die-punch the same and thus simultaneously form a predetermined number of perforations in the film. The perforations are equally spaced in the film feeding or transporting direction. The measuring feeder and the die set mechanism are synchronously driven by a common drive source through respective drive systems. At least one of these drive systems is coupled to the drive source through a cam index mechanism. Thereby, the interval of die-punching of the die set mechanism is controlled to be constant, and the measuring feeder feeds the continuous film by a length corresponding to the predetermined number of perforations. In this way, the equally spaced perforations
10
are formed in continuous succession. Thereafter, the continuous film
11
is cut into individual filmstrips
13
as shown by phantom lines in FIG.
25
. Picture frames are exposed or recorded in proper locations
12
by advancing the filmstrip
13
by one-frame amount after each exposure in a camera. The perforations
10
have mainly been utilized for such a one-frame film advancement.
Recently, a photographic filmstrip has been disclosed, for example, in JPA 4-96056, that has one perforation for each frame exposure location along one or both lateral sides thereof. For example, as shown in
FIG. 26
, a perforation
14
is disposed on each lateral side of each frame exposure location
12
of an individual filmstrip
15
. This type photographic filmstrip is mainly directed for use in a film cassette having a film leader advancing function, in which a film leader of the filmstrip entirely located within the cassette can be advanced to the outside of the cassette by rotating a spool of the cassette. Such a film cassette is disclosed, for example, in U.S. Pat. No. 4,846,418. Therefore, a camera for use with this type film cassette does not need a conventional film advancing sprocket, and instead, adopts an optical sensor for detecting the perforations
14
to determine and position the frame exposure location
12
in an exposure opening of the camera.
For this reason, the perforations
14
are merely formed in a longitudinal section extending from the first to the last frame exposure location
12
of each filmstrip
15
. This section will be hereinafter referred to as effective frame recording section
1
or simply section
1
. A section which does not have frame exposure locations
12
and hence does not have frame positioning perforations
14
will be referred to as ineffective frame recording section
2
or simply section
2
, as indicated in FIG.
26
.
The perforations
14
of the above-described new arrangement cannot be made by the above-described conventional perforator. This is because the measuring feeder and the die set mechanism are synchronously driven by the same drive source, so that it is impossible to change the drive pattern of the measuring feeder or the die set mechanism independently from one another to thereby allow a position of the film to be advanced without perforation.
Conventional 110-type photographic filmstrips also have perforations which are disposed one for each frame exposure location, and are therefore disposed merely within effective recording sections. A perforator for the 110-type filmstrip conventionally uses a die set mechanism having punches and dies of a number corresponding to a predetermined frame number of the individual filmstrip. All the perforations of the predetermined number are thus provided simultaneously by a die-punching stroke of the die set.
However, there are usually several variations in the number of picture frames available on one filmstrip. Therefore, the above-described 110-type perforator needs to prepare several kinds of die sets in order to correspond to the frame number variation of the filmstrips to be manufactured. The cost of the die sets is substantial. Also, it is necessary to interrupt running the perforator so as to interchange the die set mechanisms each time the frame member format is changed. This results is lowering the efficiency of the perforator.
SUMMARY OF THE INVENTION
In view of the foregoing, an object of the present invention is to provide a perforator which can make perforations only in the effective frame recording section
1
by separately controlling a measuring feeder and a die set mechanism.
Another object of the present invention is to provide a perforator which does not require die sets to be interchanged each time the frame number format of the filmstrips is to be changed.
A further object of the present invention is to provide a perforator which is compact and economical to manufacture and operate.
To solve the above and other objects, a perforator of the present invention has a die set unit having a plurality of punches and corresponding dies which are respectively arranged along the length of continuous film transported therethrough, a measuring feeder for feeding the continuous film into the die set unit by a given variable length and a control unit for controlling the measuring feeder and the die set unit independently from one another to make perforations in a first section of the continuous film, and avoid making perforations in a second section which is arranged alternatively with the first section along the continuous film. The first section has a variable length Lx variable in correspondence with the variable length of the individual filmstrips, and the second section has a constant length L
2
.
According to a first embodiment, the die set unit performs die-punching N times (N=1, 2, 3 . . . ) in each first section, and the measuring feeder transport the continuous film by a first length after each of (N−1) times die-punching and by a second length after the last die-punching for each first section. The first length is given as Lx/N, and the second length corresponds to the first length plus the length L
2
of the second section. The number N of die-punching operations depends on the number F of frame exposure locations to be provided in each individual filmstrip.
According to a first drive pattern of the first embodiment, the control unit maintains the die-punching interval of the die set unit constant, and also maintains transporting time of the measuring feeder constant after each die-punching, but the changes transporting speed in accordance with the change between the first length and the second length.
According to a second drive pattern of the first embodiment, the control unit maintains the transporting speed of the measuring feeder constant, but changes the die-punching interval of the die set unit and transporting time of the measuring feeder in accordance with the change between the first length and the second length.
In a second embodiment of the invention, the die set unit is constituted of first to nth die sets aligned in this order from downstream in the film transporting direction. The ith die set of the die sets has a number Gi (i=1, 2, . . . n) of punches as a segment of the total punches, and the first to ith die sets are simultaneously activated to perform die-punching. The number i is selected by the control unit in accordance with the number F of frame exposure locations to be provided in each individual filmstrip.


REFERENCES:
patent: 2695668 (1954-11-01), Roth
patent: 3177749 (1965-04-01), Best et al.

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