Percussive drilling apparatus

Details Percussive drilling apparatus Percussive drilling apparatus

2000-11-14

2003-03-11

Pezzuto, Robert E. (Department: 3671)

Boring or penetrating the earth

Below-ground impact members

C173S062000

Reexamination Certificate

active

06530440

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to percussive extension drilling and, in particular, to a drill string arrangement for use in such drilling.
Extension drilling typically involves the use of a drill bit mounted at the end of a drill string which is both rotated and subjected to longitudinal impacts. The upper end of the drill string is connected to an above-ground drilling machine which performs the rotation and imparts the impacts. Such a percussive drilling technique is commonly referred to as bench drilling.
The drill string includes an adapter connected to and extending from the drilling machine, and at least one rod
10
(but usually a series of rods) connecting the adapter to the drill bit. In a rod drilling apparatus
8
, shown in
FIG. 1
, each rod
10
has a male screw thread
12
at one end and a female screw thread
14
at the other end. The uppermost rod
10
′ has its female thread
14
connected to a male screw thread
16
of the adapter
18
. The remaining rods
10
are joined together in series. The lowermost rod
10
″ has its male thread attached to a female screw thread of a drill bit
20
. The adapter
18
and the rods
10
have respective central passages extending therethrough and aligned with one another for conducting flushing fluid (usually air) which exits through outlets formed in a front face of the drill bit to cool the cutters and flush-away cuttings. The cuttings, along with the flushing fluid, are discharged upwardly through a gap formed between the drill string and the wall of the hole being drilled.
A problem encountered in connection with the above type of drilling apparatus involves a tendency for the rods to bend during drilling, thereby reducing the drilling speed and drilling accuracy, as well as increasing the risk of the bit becoming stuck in the ground. To deal with that problem, it has been known to interconnect the drill bit with the lowermost rod by means of a tube
20
having a larger outer diameter than the rods (see FIG.
2
). The tube, being stiffer than the rods, is better able to resist bending, so that the drill bit travels faster and straighter.
Notwithstanding the success of that drilling apparatus, room for improvement remains.
It is an object of the present invention to improve the performance of the above-described drilling apparatus especially as regards the efficiency of energy transfer and the speed of flushing fluid.
SUMMARY OF THE INVENTION
The invention relates to a percussive drilling apparatus for extension drilling comprising a drill bit, a tube, and a rod. The drill bit has a rear section possessing a female screw thread. The tube includes a rear end having a female screw thread, and a front end having a male screw thread. The male screw thread is larger in diameter than the female screw thread of the tube, and is connected to the female screw thread of the drill bit. The tube has a first central fluid passage extending therethrough for conducting flushing fluid to the drill bit. The rod includes a front end having a male screw thread connected to the female screw thread of the tube. The rod has a smaller outer diameter than the tube, and includes a second central fluid passage extending therethrough for conducting flushing fluid to the first fluid passage, the second fluid passage being of smaller diameter than the first fluid passage The drill bit is sized to drill a hole having a diameter in the range of 60-170 mm which is at least twice the outer diameter of the rod. A total area of a cross-sectional surface of the tube is within 100-125% of a total area of a cross-sectional surface of the rod.
The invention also pertains to the tube per se.


REFERENCES:
patent: 4106573 (1978-08-01), Bailey
patent: 4265321 (1981-05-01), Hibbard
patent: 4500224 (1985-02-01), Ewing
patent: 4625814 (1986-12-01), Helasuo et al.
patent: 4694911 (1987-09-01), Kennedy
patent: 4726429 (1988-02-01), Kennedy

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