Pattern molding of polymeric flow channels for micro fuel cells

Chemistry: electrical current producing apparatus – product – and – With pressure equalizing means for liquid immersion operation

Reexamination Certificate

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C427S058000, C205S183000

Reexamination Certificate

active

07736788

ABSTRACT:
The invention relates to a method for large scale manufacturing of polymeric micro fuel cells using a metallic mold. The method includes creating a Gaussian-shaped channel on a first substrate using a laser; sputtering a metallic seed layer over the first substrate using a first metal; electroplating a second metal over the seed layer to create a negative mold; releasing the negative mold from the first substrate; fabricating a plurality of second substrates, each having a Gaussian-shaped channel, and using the negative mold to fabricate multiple fuel cells. The method provides lower cost and greater flexibility as compared with conventional ablation and etching processes of manufacturing of polymeric micro fuel cells.

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Siew Hwa Chan et al., Journal of Micromechanics and Microengineering, vol. 15 (2005), pp. 231-236.

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