Passive microwave structure and methods having reduced passive i

Wave transmission lines and networks – Coupling networks – Wave filters including long line elements

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333222, 333227, 174 5051, H01P 120, H01P 704

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058349936

ABSTRACT:
A simple joining process for members of passive microwave structures is described which reduces passive intermodulation. The process forms an aperture in a first member and forms a second member to have dimension which exceeds the aperture dimension by a dimension differential. The members are joined by initially causing them to have a temperature differential that is sufficient to permit the second member to be positioned across the aperture. The dimension differential is selected to generate mutually-induced radial stresses in the members, after the temperature differential is removed, which enhance the metal-to-metal contact between the members and, thereby, improve passive intermodulation (PIM) performance. Preferably, the dimension differential is selected to cause the second member to elastically buckle and exert a buckling stress against the first member. Additional interface structures are provided to resist operational axial forces, e.g., vibration, that tend to dislodge the members.

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Chapman, R.C, et al., "Intermodulation Generation in Normally Passive Linear Components; Section 1.0-IM Generation", US Army Satellite Communications Agency Study Report WDL-TR5242, Aug. 24, 1973.
Rootsey, J. V., et al., "Intermodulation Study (Intermodulation Poducts-Satellite Ground Antennas; Sections 1.0 and 2.0)", US Army Satellite Communications Agency Study Report AD-785711, Aug. 24, 1973.

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