Particulate corrosion resistant coating composition, coated...

Stock material or miscellaneous articles – Composite – Of metal

Reexamination Certificate

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C428S469000, C428S632000, C428S701000, C428S702000, C428S325000, C428S332000

Reexamination Certificate

active

07604867

ABSTRACT:
A composition comprising a glass-forming binder component and a particulate corrosion resistant component. The particulate corrosion resistant component comprises corrosion resistant particulates having: a CTEpof at least about 4 and being solid at a temperature of about 1300° F. (704° C.) or greater; and a maximum median particle size defined by one of the following formulas: (a) for a CTEpof 8 or less, an Mpequal to or less than (4.375×CTEp)−10; and (b) for a CTEpof greater than 8, an Mpequal to or less than (−4.375×CTEp)+60, wherein CTEpis the average CTE of the corrosion resistant particulates and wherein Mpis the median equivalent spherical diameter (ESD), in microns, of the corrosion resistant particulates. Also disclosed is an article comprising a turbine component comprising a metal substrate and a corrosion resistant coating overlaying the metal substrate, as well as a method for forming at least one layer of the corrosion resistant coating adjacent to the metal substrate. The corrosion resistant coating has a maximum thickness defined by one of the following formulas: (3) for a CTEpof 8 or less, an Tcequal to or less than (1.5×CTEp)−3.5; and (4) for a CTEpof greater than 8, an Tcequal to or less than (−1.5×CTEp)+20.5, wherein Tcis the thickness, in mils, of the corrosion resistant coating.

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