Particle loading of flexible three-dimensional non-woven fabrics

Coating processes – Electrical product produced – Carbon coating

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156 84, 156219, 156227, 156278, 156279, 156280, 156293, 1563066, 427 58, 427123, 427170, 427209, 427366, 4273855, 4273899, 427394, B05D 512

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054984432

ABSTRACT:
A non-woven fabric consisting of random entangled staple fibers which serves as a supporting structure is first subjected to pressure spraying on each side with a paint-like liquid comprised of a water base, or of a petroleum solvent thinner containing micron sized particles, such as copper treated with a suitable compatible binder, such as polyester epoxy, or acrylic resins. After spraying and drying, all solvents are removed by air circulating in an oven. The thus-sprayed fabric is then passed through apparatus which simultaneously heats and compresses the fabric to greatly reduce its thickness to form a sheet in which the entrained metal particles are brought into intimate contact with each other, thereby to impart conductivity to the fabric sheet.

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