Panel switch and method of mounting the same

Electricity: circuit makers and breakers – Multiple circuit control – Multiple switch

Utility Patent

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Details

C200S341000, C200S343000, C200S517000, C200S296000

Utility Patent

active

06169256

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a panel switch for use in a variety of electronic appliances such as video equipment, audio equipment, facsimile, copy machine, printer and the like. Further, the invention relates to a method of mounting the panel switch into an appliance.
BACKGROUND OF THE INVENTION
A panel switch of the prior art is described hereinafter by referring to FIG.
9
through FIG.
14
.
Incidentally, some of the accompanying figures are cross-sectional views of the panel switch showing only portions where typical structure, spatial arrangement, and the like of individual components are conspicuous.
FIG. 9
is a cross-sectional side view, and
FIG. 10
is an exploded perspective view of the panel switch of the prior art. Referring to FIG.
9
and
FIG. 10
, a first wiring board
1
bears a wiring pattern
1
A, and a plural pair of central stationary contacts
1
B and peripheral stationary contacts
1
C formed on a upper surface thereof. A dome-shaped movable contact
2
made of resilient thin metal sheet is placed on the first wiring board
1
in a manner that an outer periphery of it is in contact with the peripheral stationary contact
1
C, and an inner surface of a central vertex portion is opposite to the central stationary contact
1
B. The movable contact
2
is adhesively secured to the first wiring board
1
with an insulation film
3
, a lower surface of which is coated with adhesive material.
A push button unit
4
made of insulation resin is so constructed that a plurality of movable key-buttons
4
C, each provided with a operating key portion
4
A on an upside thereof and a protrusion
4
B for depressing the movable contact
2
on an underside thereof, are connected to a frame
4
D. The push button unit
4
is aligned in position on the first wiring board
1
by inserting a plurality of locating bosses
4
E provided on a lower surface of the frame
4
D into a plurality of locating holes
1
D in the first wiring board
1
.
A cover
5
made of metal plate is provided with a plurality of button openings
5
A, a display opening
5
B, and a plurality of threaded holes
5
C. The cover
5
is placed on the push button unit
4
in such a manner that a plurality of the operating key portions
4
A of the push button unit
4
protrude from the button openings
5
A in the cover
5
. The cover
5
covers the push button unit
4
, and is secured to the first wiring board
1
with screws
6
, which are inserted from a backside of the first wiring board
1
through the screw holes
1
E and notches
4
F of the push button unit
4
, and fastened into the threaded holes
5
C. Since the cover
5
is secured to the first wiring board
1
with a plurality of the screws
6
, the screw holes
1
E of the first wiring board
1
are made to be larger in diameter than a diameter of the screws
6
, in order to tolerate variations in finishing dimensions of the plurality of threaded holes
5
C and screw holes
1
E.
In addition, a second wiring board
8
provided with a liquid crystal display element
7
is disposed on a left side of the first wiring board
1
and the push button unit
4
in such a manner that the liquid crystal display element
7
protrudes from the cover
5
through the display opening
5
B having a dimension greater than an outer dimension of the liquid crystal display element
7
. The second wiring board
8
is secured to the cover
5
with screws
9
which is inserted from a backside of the second wiring board
8
through a screw hole
8
A having a diameter larger than a diameter of the screws
9
, and fastened into a threaded hole
5
D in the cover
5
.
In the panel switch
10
of the above-described structure, the protrusion
4
B at the underside of the movable key-button
4
C depresses the central vertex portion of the dome-shaped movable contact
2
, so as to shift the movable contact
2
downward, when the operating key portion
4
A of the push button unit
4
is pushed downward, as shown in FIG.
11
. This causes an electrical connection between the central stationary contact
1
B and the peripheral stationary contact
1
C via the movable contact
2
due to a contact of the inner surface of the central vertex portion of the movable contact
2
with the central stationary contact
1
B. When the pushing force to the operating key portion
4
A is removed, the inner surface of the central vertex portion of the movable contact
2
moves off the central stationary contact
1
B due to a resilient force of restitution of the movable contact
2
, and thereby the movable key-button
4
C returns to its original position shown in FIG.
9
.
FIG. 12
is a cross-sectional view of an electronic appliance equipped with the panel switch
10
. In
FIG. 12
, a console
11
of the electronic appliance is provided with a plurality of button openings
11
A and a display window
11
B in an upper surface thereof, and a plurality of depressions
11
C in a lower surface thereof. The plurality of operating key portions
4
A protrude from the button openings
11
A, and the liquid crystal display element
7
locates under the display window
11
B. The panel switch
10
is placed and mounted in position of the console
11
by inserting protrusions
5
E provided on the upper surface of the cover
5
into the depressions
11
C in the console
11
.
As has been described, the panel switch of the prior art is so constructed that the first wiring board
1
and the cover
5
are fixed together by inserting the screws
6
into the screw holes
1
E having a diameter larger than the outer diameter of the screws
6
, whereas the push button unit
4
is aligned in position on the first wiring board
1
by inserting the locating bosses
4
E into the locating holes
1
D. Therefore, the operating key portions
4
A of the push button unit
4
deviate out of the centers of the button openings
5
A of the cover
5
, as shown in
FIG. 13
, if the screws
6
are fastened into the threaded holes
5
C while they are in such positions shifted eccentrically from the screw holes
1
E. As a result, the operating key portions
4
A touch the button openings
5
A if the positioning deviation is excessive, giving rise to a problem that pushing operation is obstructed.
Similar positioning deviation can also occur between the liquid crystal display element
7
disposed on the second wiring board
8
and the display opening
5
B of the cover
5
, since the screw hole
8
A of the second wiring board
8
is larger the than a diameter of the screw
9
, and the display opening
5
B of the cover
5
is also greater than the outer dimension of the liquid crystal display element
7
. If the panel switch
10
assembled as above is installed into an electronic appliance by inserting the projections
5
E of the cover
5
into the depression
11
C in the console
11
, a positioning deviation occurs between the button openings
11
A of the console
11
and the operating key portions
4
A of the push button unit
4
, as well as between the display window
11
B and the liquid crystal display element
7
, thereby giving rise to another problem that an outward appearance is impaired around the operating key portions and display sections of the appliance.
SUMMARY OF THE INVENTION
A panel switch in accordance with an exemplary embodiment of the present invention includes (1) a first screw; (2) a first wiring board including (a) a wiring pattern and a switch contact formed on an upper surface of said first wiring board, (b) a first locating hole, and (c) a first screw hole of a diameter larger than a diameter of said first screw; (3) a push button unit made of insulation resin including (a) a movable key-button having an operating key portion and a protrusion on an underside of said operating key portion for depressing said switch contact, (b) a frame for connecting said movable key button, and (c) a plurality of locating bosses provided on an upper surface and a lower surface of said frame, wherein said push button unit being disposed in position on said first wiring board with said locating bosses on the lower s

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