Pallet cleat and method of making same

Plastic and nonmetallic article shaping or treating: processes – Forming articles by uniting randomly associated particles – Stratified or layered articles

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2481882, 248346, 264120, 264122, 264128, 264257, 264261, 264320, 264325, D04H 116

Patent

active

045591946

ABSTRACT:
An elongated composite structural member such as a pallet cleat is made from elongated cellulosic particles and a binder by first providing a stiff and relatively incompressible board on a first wall confronting a second wall and defining therewith and with adjacent walls a compartment. A mass of the particles and binder are filled into the compartment between the walls and the first wall is displaced with the board toward the second wall and into the compartment into a predetermined intermediate position without substantial movement of the adjacent walls so as to subject the mass in the compartment between the first and second walls to a relatively low compression in a predetermined direction. At least one of the adjacent walls is then displaced transversely into the compartment without substantial movement of the first wall and the board from their intermediate position so as to subject the compressed mass in the compartment to a relatively low compression transverse to the direction. The first wall and the board are then moved toward the second wall into a terminal position to subject the mass in the compartment to a relatively high degree of compression in the direction without substantial movement of the side walls. Finally the mass is cured and hardened between the walls without substantial movement of same and so as to bond the mass to the board.

REFERENCES:
patent: 2888715 (1959-06-01), Frank
patent: 3104085 (1963-09-01), Skildany
patent: 3342146 (1967-09-01), Lessleim
patent: 3449482 (1969-06-01), Mitchell et al.
patent: 3809736 (1974-05-01), Munk
patent: 3933968 (1974-01-01), Sorbier
patent: 4127636 (1978-11-01), Flanders
patent: 4211807 (1980-07-01), Yazawa et al.
patent: 4213928 (1980-07-01), Casselbrant
patent: 4273581 (1981-06-01), Inoue
patent: 4303019 (1981-12-01), Haatago et al.
patent: 4385564 (1983-05-01), Heggenstaller

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