Pack diffusion coating of metals

Coating processes – Coating by vapor – gas – or smoke – Metal coating

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427252, C23C 900

Patent

active

RE0292125

ABSTRACT:
In the diffusion coating of aluminum onto brazed metal, the penetration of the aluminum into the brazing is reduced by conducting the diffusion coating with hydrated aluminum chloride, bromide or iodide as energizer, with the energizer preferably kept out of contact with the work being coated until the energizer volatilizes. This is particularly suited for aluminizing chromium-containing surfaces. Chromium diffusion coatings are less apt to form undesirable oxide inclusions when the diffusion coating is from a pack containing at least about 3% Ni.sub.3 Al. Also the formation of undesirable alpha-chromium is reduced when the pack diffusion is carried out with a retort effectively not over 5 inches in height. Pack aluminizing where the aluminizing is inhibited by the presence of chromium in the pack makes a very effective top coating over platinum plated or platinum coated nickel-base superalloys. Aluminized nickel can also have its aluminum attacked and at least partially removed with aqueous caustic to leave a very highly active catalytic surface. Pack diffusion can also be arranged to simultaneously provide different coatings in different locations by using different pack compositions in those locations. An aluminizing pack containing a large amount of chromium provides a thinner aluminized case than an aluminizing pack containing less chromium and some silicon. Also a cobalt-chromium pack deposits essentially a chromized case when energized with a chloride, but deposits large amounts of cobalt along with chromium when energized with an iodide.

REFERENCES:
patent: 3073013 (1963-01-01), Wachtell et al.
patent: 3073015 (1963-01-01), Wachtell et al.
patent: 3079276 (1963-02-01), Puyear et al.
patent: 3096160 (1963-07-01), Puyear
patent: 3096205 (1963-07-01), DeGuisto
patent: 3108013 (1963-10-01), Chao et al.
patent: 3257230 (1966-06-01), Wachtell et al.

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