Oxyhydrochlorination catalyst

Catalyst – solid sorbent – or support therefor: product or process – Catalyst or precursor therefor – Halogen or compound containing same

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502224, 502227, 502231, B01J 2104, B01J 2108, B01J 2706, B01J 2710

Patent

active

051399911

ABSTRACT:
An improved catalyst and method for the oxyhydrochlorination of methane is disclosed. The catalyst includes a pyrogenic porous support on which is layered as active material, cobalt chloride in major proportion, and minor proportions of an alkali metal chloride and of a rare earth chloride. On contact of the catalyst with a gas flow of methane, HCl and oxygen, more than 60% of the methane is converted and of that converted more than 40% occurs as monochloromethane. Advantageously, the monochloromethane can be used to produce gasoline boiling range hydrocarbons with the recycle of HCl for further reaction. This catalyst is also of value for the production of formic acid as are analogous catalysts with lead, silver or nickel chlorides substituted for the cobalt chloride.

REFERENCES:
patent: 3420901 (1969-01-01), Schulz
patent: 4123389 (1978-10-01), Pieters et al.
patent: 4194990 (1980-03-01), Pieters et al.
patent: 4665270 (1987-05-01), Brophy et al.
patent: 4769504 (1988-09-01), Noceti et al.
Louderback, "Formic Acid and Derivatives", Kirk-Othmer Encyclopedia of Chemical Technology, Second Edition, vol. 10, pp. 99-113.
Applied Catalysts, 11 (1984), pp. 35-71.
Taylor and Noceti, "Novel Catalysts for the Activation of Methane", Poster Session, May 7, 1989, American Catalysis Society, Dearborn, Mich.

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