Special receptacle or package – For mixing
Reexamination Certificate
2002-08-12
2004-12-21
Bui, Luan K. (Department: 3728)
Special receptacle or package
For mixing
Reexamination Certificate
active
06832682
ABSTRACT:
BACKGROUND OF THE INVENTION
This invention relates to a container in which orthopaedic bone cement is mixed.
Orthopaedic bone cement is used throughout the world to secure hip, knee and other metallic protheses in an appropriate anatomical position.
Many different systems are available for mixing orthopaedic bone cement and the type of: apparatus selected will depend on the personal preferences of the doctor or nurse mixing the cement, as well as the amount of cement being mixed and the type of materials being used
Essentially, orthopaedic cement its made up of a powder component, e.g. polymethylmethacrylate powder, and a monomer, eg. g. methylmethacrylate monomer liquid, generally provided in an ampoule which is broken and added to the powder. The two components are then thoroughly mixed to provide a malleable cement which can be manipulated and applied to the appropriate bone parts, during surgery.
In order to avoid the cement becoming brittle, it is essential that the two components are very thoroughly mixed together and no ‘dry’ or ‘dead’ spots remain. Furthermore, as most cements set fairly quickly, it is important that the mixing can be quickly and easily carried out. This is, also, of course important as surgery should be carried out as quickly as possible for the comfort and safety of the patient.
Originally, the cement components were mixed, by hand, using a bowl and spatula. A theatre nurse would mix the appropriate quantities of the two components in the bowl and the physician would then cake some of the mixed cement and mould it to the required shape, before inserting it into a preformed cavity or applying it to a resected bony surface where the prothesis is to be positioned. Cement may either be applied by hand or may be put into a syringe and applied thereby.
Although mixing in thin way is straightforward and convenient, it can have drawbacks.
Firstly, free methylmethacrylate fumes”are emitted from the mixture. It is desirable to remove these fumes, or prevent them from escaping into the atmosphere, since they have an unpleasant odour and may be harmful to operating room and personnel. The fumes are known to cause nausea and giddiness and are generally objectionable, particularly to the nurses who actually carry out the mixing.
Secondly, a very high mixing efficiency is required to produce a homogenous cement material. During the mixing process, air is naturally introduced into the mixture since air is inherently existent within the powder and also in and around the mixing vessel. Air bubbles are also produced by the ‘boiling off’ of monomer which occurs during the mixing process. The introduction of air produces a weak cement and, since the joint must usually support a heavy load, it is important to reduce the amount of air in the mixture as much as possible in order to improve the mechanical strength of the cement material.
Furthermore, this mixing process can be slow and result in the cement beginning to dry cut before it has been used and can require the patient to be on the operating table longer than desirable. Where particularly viscous cements are used, mixing in this way can also be rather tiring for the theatre nurse and can, in some cases, lead to muscle fatigue and strain.
A variety of systems is now available to simplify and improve the mixing of bone cement and to overcome the problems mentioned above. Many of these include the application of a vacuum to a sealed mixing chamber which removes air from the mixture and avoide weak spots. This results in a greatly improved cement.
One such mixing device is the bowl mixer forming the subject of European Patent No. 0616552. This system is preferred by many users as it is small and convenient to use and the mixing action is similar to that carried out in the above described manual bowl mixing technique and is one with which nurses are generally familiar.
Another mixing system is described in European Patent No. 0744991. In this arrangement, the cement in mixed in a cylindrical mixing chamber. The mixing mechanism comprises paddles rotatably mounted within the chamber. The paddles are rotated around the chamber by means of a ‘barley twist’ mechanism so that the user merely has to push the handle up and down, to cause rotation of the paddle. Furthermore, once the cement is is mixed, this system can be converted into: a syringe type dispenser by addition of a nozzle and plunger. There is thus no need to remove the mixed cement from the nixing chamber and transfer it to a dispenser.
Other similar mixing arrangements are known.
In all of these systems, the cement components need to be put into the mixing chamber. Generally, the nurse in provided with the cement powder, in a bag, and monomer ampoule. These are opened by the nurse, manually, and are introduced into the mixing chamber or bowl by means of funnels.
One problem is that when cutting open the cement powder bag and inserting the powder via the funnel, there is a certain degree of wastage due to spillage and cement clinging to the funnel. Furthermore, the opening and pouring of the cement powder caused a powder cloud which, within the regulated confines of the operating theatre, is unpleasant and may even have adverse effects on the theatre personnel.
These problems become more acute when time is very short and the mixing must be done extremely quickly, or with inexperienced theatre personnel.
One solution which has been considered is to provide a pre-filled mixing apparatus, wherein the disposable mixer, for example a bowl mixer or syringe mixer as described above, is supplied already containing the cement powder in the mixing chamber. This generally makes things much easier for the theatre nurse when needing to mix the cement quickly during an operation.
However, tents have shown that if the cement powder is housed within the mixing chamber or bowl and contained therein by means of a cap, the powder moves about, particularly during transportation, and covers the entire internal surface area of the mixing chamber and the lid. When the mixing is carried out, with the introduction of the monomer, unmixed powder remains at the top of the mixing vessel due to the monomer not wetting all of the walled surface, and the mixing paddle not reaching the very fine layer of powder on the walls and at the top of the chamber. Thus, powder is wasted and ‘dry’ spots occur, resulting in brittle cement which can have adverse consequences.
The aim of the present invention it to provide a pre-filled orthopaedic cement mixing apparatus in which the above mentioned problems are overcome.
SUMMARY OF THE INVENTION
According to one aspect of the present invention, there is provided an apparatus for containing and mixing orthopaedic cement, the apparatus containing an outer housing defining a mixing chamber and an inner housing containing the cement prior to mixing, wherein the inner housing is removable from the outer housing such that the cement remains in the mixing chamber.
In accordance with another aspect of the invention, there is provided a method of providing and mixing of orthopaedic cement comprising sealing said cement in an inner housing; disposing said inner housing within an outer housing which defines a mixing chamber; removing the inner housing, leaving the cement in the mixing chamber for mixing.
The present invention may be incorporated into any known cement mixing arrangements including the bowl mixer and syringe mixer described above. It may also be incorporated in mixing bowls where the mixing is carried out simply using a spatula etc.
The inner housing may be removable from the outer housing in any way, for example it may be in the form of a bag which is merely lifted out by the user, which opens on removal to drop the cement powder into the mixing chamber. In the most preferred embodiment, however, the inner housing is attached to or formed integrally with a lid provided on the container. The inner housing and the lid may, for example, be attached to each other by a snap fit arrangement or, indeed, by any other means of attachment. Thus, when the cement
Eveleigh Rebecca
Foster David
Jones Anthony
Alix Yale & Ristas, LLP
Bui Luan K.
Summit Medical Limited
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