Optimized reaction injection molding

Boots – shoes – and leggings

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264327, 2643281, 2643282, 264510, 264578, 425542, 425543, G06F 1546, B29G 300

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active

045340030

ABSTRACT:
Articles made by the reaction injection molding process obtain a reduced residence time in the mold, hence increasing the production rate, by choosing processing and material parameters according to the inventive method. This method makes use of material parameters and processing conditions, including temperature and cavity shape for determining the viscosity of prepolymer material as it solidifies in the cavity. This information is used to optimize fluid injection rates, temperature of the fluid or cavity wall, choice of reactive fluid, or shape of the cavity. Articles having more complex geometries than previously obtained can be produced when the cavity filling is mathematically simulated according to the present procedure, typically by means of a computer. This can ensure against blockage of critical passages in the cavity, polymer degradation, etc.

REFERENCES:
patent: 4035467 (1977-07-01), Campbell et al.
patent: 4338068 (1982-07-01), Suh et al.
Broyer, Ephriam and Christopher Macosko, `Heat Transfer and Curing in Polymer Reaction Molding`, U. of Minn., AICHE, 1976.
Domine, Joseph and Costas Gogos, `Simulation of Reactive Injection Molding`, Polymer Eng. and Science, vol. 20, No. 13, 1980.
Domine, Joseph, `Computer Simulation of the Injection Molding of a Liquid Undergoing Linear Step Polymerization`, 1976.
Huang, Chieh-Fong, `Simulation of the Cavity Filling Process with Marker and Cell Method in Injection Molding`, 1978.
Castro, Jose Mario, `Mold Filling and Curing Studies for the Polyurethane Rim Process`, 1980.
Lee, Ly James, `Analysis of Polyurethane RIM`, 1979.

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