Optimized double press-double sinter powder metallurgy method

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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75231, 75246, 419 11, 419 14, 419 38, 419 39, 419 53, 419 54, 419 55, 419 57, 419 58, B22F 100, B22F 300

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active

050807129

ABSTRACT:
Methods for preparing sintered components from iron-containing and alloy steel powder are provided. The methods includes compacting a powder mixture in a die set at a pressure of at least about 25 tsi to produce a green compact which is then presintered at a temperature of about 1100.degree.-1600.degree. F. (593.degree.-870.degree. C.) for at least about 5 minutes to produce a presintered preform. The presintered preform is then compacted at a pressure of at least about 25 tsi to produce a double-pressed presintered preform, which is, in turn, sintered at a temperature of at least about 1000.degree. C. for at least about 5 minutes to produce a sintered component having improved transverse rupture strength and a higher density.

REFERENCES:
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patent: 4042385 (1977-08-01), Miyake et al.
patent: 4253874 (1981-03-01), Cundill
patent: 4266974 (1981-05-01), Nitta et al.
"Handbook of Powder Metallurgy": I. A. White, Stainless Steel Powders--Manufacturing Techniques and Applications, pp. 90-115, New Types of Metal Powders, Gordon and Breach, New York (1964).
Metals Handbook, 9th Edition, vol. 7, "Powder Metallurgy", American Society for Metals, (1984), pp. 4, 25-39, 100-104, 683, 351-359 and 360-368.
Metals Handbook, 8th Edition, vol. 4, "Forming", American Society of Metals, (1969), pp. 454-459.
Hausner, Henry H., Handbook of Powder Metallurgy, "Effect of Double Pressing & Sintering of the Properties of 304L Stainless Steel Powders", (by White, 1960), 1973, p. 299.

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